Incoloy 800 Cross
| Specification | Incoloy 800 Cross Details |
|---|---|
| Product Name | Incoloy 800 Cross |
| Material Grade | Incoloy 800 / Alloy 800 |
| UNS Designation | UNS N08800 |
| Werkstoff Number | W.Nr. 1.4876 |
| Material Type | Nickel-Chromium-Iron Alloy |
| Chemical Composition | Nickel 30–35%, Chromium 19–23%, Iron Balance, Aluminium 0.15–0.60%, Titanium 0.15–0.60%, Carbon 0.10% max |
| Manufacturing Type | Seamless / Welded / Hot Formed / Cold Formed |
| Fitting Standard | ASTM B366 / ASME SB366 |
| Dimensional Standard | ASME B16.9 |
| Cross Type | Equal Cross / Reducing Cross |
| Size | NPS 1/2 to NPS 48 or as required |
| Outside Diameter | As per ASME B16.9 / Customer Requirement |
| Wall Thickness | SCH 5S, 10S, 10, 40S, 40, 80S, 80, 100, 120, 140, 160, XXS or as required |
| Branch Size | Equal / Reduced Branch as specified |
| End Type | Butt Weld / Beveled End / Customized |
| Surface Finish | Mill Finish / Pickled / Annealed / Polished / Customized |
| Heat Treatment | Solution Annealed / Stabilized as applicable |
| MTC | EN 10204 3.1 / 3.2 |
| Testing | Chemical, Mechanical, Dimensional, Visual, Hydrostatic, PMI and NDT as specified |
| Tensile Strength | Minimum approximately 500 MPa |
| Yield Strength | Minimum approximately 170 MPa |
| Elongation | Minimum approximately 30% |
| Density | Approximately 7.94 g/cm³ |
| Melting Range | Approximately 1350–1400°C |
| Corrosion Resistance | Excellent resistance to oxidation, carburization and nitridation at elevated temperatures |
| High-Temperature Resistance | Excellent resistance to high-temperature oxidation and thermal cycling |
| Chemical Resistance | Good resistance to many aqueous and corrosive environments |
| Welding | Good weldability using suitable Incoloy 800-compatible welding procedures |
| Filler Metal | ERNiCr-3 / ENiCrFe-2 |
| Welding Electrode | ENiCrFe-2 |
| Available Form | Equal Cross / Reducing Cross |
| Customization | Size, Schedule, Branch Size, End Preparation, Finish, Testing and Documentation |
| Origin | European / American / Japanese / Korean and other approved origins |
| Export Supply | Worldwide Export Supply |
| Exporter Support | Technical specification, inspection, certification, export packing and international shipment coordination |
| Applications | Heat Treatment Equipment, Petrochemical, Chemical Processing, Power Generation, Heat Exchangers, Furnace Components, Industrial Heating Equipment and Process Industries |
Incoloy 800 Cross – Standard Dimensions
| NPS | Outside Diameter (mm) | Outside Diameter (in.) | Typical Schedule Range |
|---|---|---|---|
| 1/2″ | 21.34 | 0.840 | SCH 5S–XXS |
| 3/4″ | 26.67 | 1.050 | SCH 5S–XXS |
| 1″ | 33.40 | 1.315 | SCH 5S–XXS |
| 1-1/4″ | 42.16 | 1.660 | SCH 5S–XXS |
| 1-1/2″ | 48.26 | 1.900 | SCH 5S–XXS |
| 2″ | 60.33 | 2.375 | SCH 5S–XXS |
| 2-1/2″ | 73.03 | 2.875 | SCH 5S–XXS |
| 3″ | 88.90 | 3.500 | SCH 5S–XXS |
| 4″ | 114.30 | 4.500 | SCH 5S–XXS |
| 5″ | 141.30 | 5.563 | SCH 5S–XXS |
| 6″ | 168.28 | 6.625 | SCH 5S–XXS |
| 8″ | 219.08 | 8.625 | SCH 5S–XXS |
| 10″ | 273.05 | 10.750 | SCH 5S–XXS |
| 12″ | 323.85 | 12.750 | SCH 5S–XXS |
| 14″ | 355.60 | 14.000 | SCH 5S–XXS |
| 16″ | 406.40 | 16.000 | SCH 5S–XXS |
| 18″ | 457.20 | 18.000 | SCH 5S–XXS |
| 20″ | 508.00 | 20.000 | SCH 5S–XXS |
| 24″ | 609.60 | 24.000 | SCH 5S–XXS |
| 30″ | 762.00 | 30.000 | As Required |
| 36″ | 914.40 | 36.000 | As Required |
| 42″ | 1066.80 | 42.000 | As Required |
| 48″ | 1219.20 | 48.000 | As Required |
Incoloy 800 Cross – Equal & Reducing Cross Sizes
| Run Size | Branch Size | Cross Type | Outside Diameter |
|---|---|---|---|
| 1/2″ | 1/2″ | Equal Cross | 21.34 mm |
| 3/4″ | 3/4″ | Equal Cross | 26.67 mm |
| 1″ | 1″ | Equal Cross | 33.40 mm |
| 1-1/4″ | 1-1/4″ | Equal Cross | 42.16 mm |
| 1-1/2″ | 1-1/2″ | Equal Cross | 48.26 mm |
| 2″ | 2″ | Equal Cross | 60.33 mm |
| 2-1/2″ | 2-1/2″ | Equal Cross | 73.03 mm |
| 3″ | 3″ | Equal Cross | 88.90 mm |
| 4″ | 4″ | Equal Cross | 114.30 mm |
| 6″ | 6″ | Equal Cross | 168.28 mm |
| 8″ | 8″ | Equal Cross | 219.08 mm |
| 10″ | 10″ | Equal Cross | 273.05 mm |
| 12″ | 12″ | Equal Cross | 323.85 mm |
| 2″ | 1″ | Reducing Cross | 60.33 / 33.40 mm |
| 3″ | 2″ | Reducing Cross | 88.90 / 60.33 mm |
| 4″ | 2″ | Reducing Cross | 114.30 / 60.33 mm |
| 4″ | 3″ | Reducing Cross | 114.30 / 88.90 mm |
| 6″ | 4″ | Reducing Cross | 168.28 / 114.30 mm |
| 8″ | 6″ | Reducing Cross | 219.08 / 168.28 mm |
| 10″ | 8″ | Reducing Cross | 273.05 / 219.08 mm |
| 12″ | 10″ | Reducing Cross | 323.85 / 273.05 mm |
Incoloy 800 Cross – Size & Type Chart
| Size Range | Cap Type | Available Finish | Supply Condition | End Connection |
|---|---|---|---|---|
| 1/2″–2″ | Seamless / Welded | Bright / Pickled / Polished | Solution Annealed / Age Hardened | Butt Weld |
| 2-1/2″–4″ | Seamless / Welded | Mill / Pickled / Polished | Solution Annealed / Age Hardened | Butt Weld |
| 5″–8″ | Seamless / Welded | Mill / Pickled / Machined | Solution Annealed / Age Hardened | Butt Weld |
| 10″–12″ | Welded / Formed | Mill / Pickled / Machined | Solution Annealed / Age Hardened | Butt Weld |
| 14″–18″ | Welded / Formed | Mill / Machined | Solution Annealed / Age Hardened | Butt Weld |
| 20″–24″ | Welded / Formed | Mill / Machined | Solution Annealed / Age Hardened | Butt Weld |
| 30″–36″ | Welded / Custom Formed | Mill / Machined | Solution Annealed / Age Hardened | Butt Weld |
| 42″–48″ | Welded / Custom Formed | Mill / Machined | Solution Annealed / Age Hardened | Butt Weld |
Why Should You Buy Incoloy 800 Cross from Metalx Nickel & Alloys?
- Experienced Incoloy 800 Cross Supplier & Exporter serving international buyers, distributors, EPC contractors, stockholders and industrial end users.
- 20+ Years of Nickel Alloy Industry Experience in supplying corrosion-resistant and high-temperature alloy products to customers across the UAE, Saudi Arabia, Africa and other global markets.
- Specialized Incoloy 800 Exporter offering Incoloy 800 / Alloy 800 / UNS N08800 Cross Fittings for demanding high-temperature and industrial applications.
- Global Sourcing Network with access to reputed nickel alloy mills, manufacturers and approved stockholders across Europe, USA, Japan and other major supply markets.
- Wide Nickel Alloy Fittings Range including Incoloy 800, Incoloy 800H, Incoloy 800HT, Incoloy 825, Inconel, Monel and Hastelloy fittings.
- Ready Stock Availability for selected Incoloy 800 Cross sizes, subject to current stock and availability.
- Custom Incoloy 800 Cross Supply according to customer drawings, size, schedule, wall thickness and branch dimensions.
- Equal & Reducing Cross Supply for standard and specialized industrial piping requirements.
- ASTM / ASME Specification Supply according to applicable requirements, including ASTM B366 / ASME SB366, where applicable.
- ASME B16.9 Dimensional Compliance can be supplied where applicable to the fitting configuration.
- MTC with Quotation – Material Test Certificates and relevant technical documentation can be provided with export quotations and orders.
- EN 10204 3.1 / 3.2 Certification available according to the purchase order, project specification and inspection requirements.
- Third-Party Inspection Support can be coordinated through approved inspection agencies for international export orders.
- Chemical, Mechanical & Dimensional Testing can be arranged according to applicable standards and customer specifications.
- Visual & Hardness Testing Support can be arranged where required by the applicable specification or purchase order.
- Custom Surface Finish – Mill finish, pickled or other specified finishes can be supplied according to requirements.
- Export-Ready Packing designed to protect Incoloy 800 Cross Fittings during handling, storage and international transportation.
- Worldwide Incoloy 800 Cross Exporter serving buyers across the Middle East, Africa, Asia, Europe and other international markets.
- Competitive Export Pricing for bulk quantities, project orders, distributors, importers, traders and international stockholders.
- Incoloy 800 Cross Export Support for EPC contractors, engineering companies, chemical plants, petrochemical facilities, power-generation companies, heat-exchanger manufacturers and specialized industrial buyers.
- Technical Support from Export Enquiry to Shipment covering grade, size, schedule, wall thickness, branch dimensions, heat treatment, testing, certification and packing requirements.
- Material Traceability with appropriate identification, certification and quality documentation for export projects.
- Data Sheets & Technical Documentation can be supplied according to customer requirements and project specifications.
- Global Logistics Coordination for Incoloy 800 Cross shipments to the UAE, Saudi Arabia, Qatar, Oman, Africa, Singapore, Europe and other destinations.
Key Features of Incoloy 800 Cross
- Nickel-Iron-Chromium Alloy Construction – Manufactured from Incoloy 800 for high-temperature and corrosion-resistant applications.
- Good High-Temperature Performance – Suitable for selected elevated-temperature service conditions.
- Good Oxidation Resistance – Provides resistance to oxidation in many high-temperature environments.
- Good Carburization Resistance – Can be considered for selected carburizing service conditions.
- Good Corrosion Resistance – Provides useful resistance to many industrial process environments.
- Reliable Butt-Weld Connection – Provides a permanent welded connection for industrial piping systems.
- Four-Way Branch Configuration – Provides multiple connection points for selected piping arrangements.
- Equal Cross Configuration – Suitable where the run and branches require the same nominal size.
- Reducing Cross Configuration – Suitable where one or more branch connections require different sizes.
- Efficient Multi-Direction Connection – Useful for selected piping layouts requiring multiple flow paths.
- Wide Size Availability – Available in different nominal sizes and outside diameters.
- Multiple Wall Thicknesses – Different schedules and customized thicknesses can be supplied.
- Good Mechanical Strength – Provides useful strength under elevated-temperature service.
- Good Fabrication Characteristics – Can be formed, welded and machined using appropriate industrial procedures.
- Solution-Annealed Options – Can be supplied in applicable heat-treated conditions.
- Heat Exchanger Applications – Suitable for selected heat-transfer equipment.
- Furnace Applications – Can be considered for industrial furnace systems.
- Petrochemical Applications – Suitable for selected petrochemical processing systems.
- Chemical Processing Applications – Can be considered for selected chemical process equipment.
- Power Generation Applications – Useful in selected high-temperature power-generation systems.
- Heating Equipment Applications – Suitable for selected heating and thermal-processing equipment.
- High-Temperature Piping – Designed for applications requiring temperature and corrosion performance.
- Custom Branch Dimensions – Branch sizes and configurations can be supplied according to project requirements.
- Multiple Surface Options – Mill finish, pickled or other specified finishes can be supplied.
- Material Traceability – Material identification and relevant certificates can be supplied as required.
- Quality Testing Available – Chemical, mechanical, dimensional, visual and other specified inspections can be arranged.
- Export-Ready Material – Cross fittings can be suitably packed for handling and international transportation.
- Global Incoloy 800 Cross Exporter – METALX NICKEL & ALLOYS supplies Incoloy 800 Cross Fittings to international buyers, distributors, traders, stockholders and industrial end users.
| Specification | Incoloy 800 Cross Details |
|---|---|
| Product Name | Incoloy 800 Cross |
| Material Grade | Incoloy 800 / Alloy 800 |
| UNS Designation | N08800 |
| Werkstoff Number | 1.4876 |
| Material Type | Nickel-Iron-Chromium Alloy |
| Material Standard | ASTM B366 / ASME SB366, where applicable |
| Dimensional Standard | ASME B16.9, where applicable |
| Cross Type | Equal Cross / Reducing Cross |
| Connection Type | Butt Weld |
| Size | As per applicable standard or customer specification |
| Wall Thickness | Different schedules and customized thicknesses |
| Branch Size | Equal or reducing branch sizes as required |
| Manufacturing | Wrought / Formed, as applicable |
| Surface Finish | Mill Finish, Pickled or customer-specified finish |
| Heat Treatment | Solution Annealed as applicable |
| End Preparation | Bevelled Ends for Butt Welding |
| Testing | Chemical, mechanical, dimensional, visual and other specified inspections |
| Documentation | MTC, inspection reports and relevant quality documents as required |
| Customization | Size, thickness, branch dimensions, finish, testing and documentation |
| Packing | Export-worthy packing suitable for safe international transportation |
| Applications | Heat Exchangers, Petrochemical Plants, Chemical Processing, Industrial Furnaces, Power Generation, Heating Equipment and High-Temperature Piping |
Can Material Test Certificates be provided?
Yes. Material Test Certificates, inspection reports and relevant quality documents can be supplied according to customer and project requirements.
What testing can be provided?
Testing can include chemical analysis, mechanical testing, dimensional inspection, visual inspection, hydrostatic testing and other specified tests.
What is the Werkstoff Number of Incoloy 800?
The Werkstoff Number is 1.4876.
Is Monel K500 suitable for oil and gas applications?
Incoloy 800 is a nickel-iron-chromium alloy designed for corrosion resistance and high-temperature service.
What type of alloy is Incoloy 800?
Yes. Monel K500 can provide higher mechanical strength than Monel 400 after suitable age-hardening treatment.
What material standard is commonly applicable to Incoloy 800 Cross Fittings?
ASTM B366 / ASME SB366 can be applicable to wrought nickel alloy fittings, subject to the exact product requirements.