MetalX Nickel Alloys

Titanium Grade 2 Filler Wire

ParameterDetails
Product NameIncoloy 825 Welding Electrodes
Base AlloyIncoloy 825
UNS Base MetalN08825
Material NumberW.Nr. 2.4858
Electrode ClassificationENiCrMo-3
AWS StandardAWS A5.11
ASME StandardASME SFA 5.11
Electrode TypeNickel Alloy Covered Electrode
Welding ProcessSMAW / MMA
PolarityDCEP / DC+
Core MaterialNickel-Iron-Chromium Alloy
CoatingFlux-coated
F-NumberF-43
Welding PositionsAll positions with appropriate electrode sizes
Base MaterialsIncoloy 825 and compatible Ni-Cr-Mo alloys
SurfaceFlux coated
Supply FormStraight electrodes
Main AdvantageHigh resistance to aggressive chemical corrosion
CertificationMTC / Certificate of Conformance available

 

Chemical Composition

ElementTypical Composition
Nickel (Ni)38.0–46.0%
Chromium (Cr)19.5–23.5%
Iron (Fe)Balance
Molybdenum (Mo)2.5–3.5%
Copper (Cu)1.5–3.0%
Titanium (Ti)0.6–1.2%
Carbon (C)0.05% max.
Manganese (Mn)1.0% max.
Silicon (Si)0.5% max.
Aluminium (Al)0.2% max.
Sulfur (S)0.03% max.

 

Standard Electrode Sizes & Current Range

Electrode DiameterInch EquivalentTypical DCEP Current
2.5 mm3/32″50–80 A
3.2 mm1/8″75–110 A
4.0 mm5/32″100–145 A
5.0 mm3/16″130–180 A

 

Mechanical & Quality Details

Property / FeatureDetails
Weld DepositNickel-Chromium-Molybdenum alloy
Weld ConditionAs-welded
Arc CharacteristicsSmooth and stable
Slag RemovalDesigned for convenient removal
Welding PositionsAll-position capability with suitable sizes
Heat InputControlled according to welding procedure
Joint PreparationClean and free from oil, grease and oxide
Interpass ControlAccording to approved WPS
Visual InspectionSurface and workmanship inspection
Dimensional InspectionDiameter and length verification
Chemical AnalysisHeat/lot analysis as applicable
CertificationMTC / Certificate of Conformance
TraceabilityHeat and batch identification
PackagingMoisture-protected industrial packaging
Custom SupplyDiameter and packaging options subject to availability

 

Why Should You Buy Titanium Grade 2 Filler Wire from Metalx Nickel & Alloys?
  • Experienced Titanium Grade 2 Filler Wire Supplier & Exporter serving international buyers, welding distributors, fabricators, EPC contractors, stockholders and industrial end users.
  • 20+ Years of Alloy Industry Experience in supplying titanium, nickel alloys, stainless steels and other specialty-alloy products.
  • Specialized Titanium Filler Metal Supply for commercially pure titanium welding applications.
  • Titanium Grade 2 Expertise offering Titanium Grade 2 / UNS R50400 / 3.7035 filler wire for compatible welding requirements.
  • Global Sourcing Network with access to reputed titanium mills, manufacturers and approved specialty-alloy suppliers across Europe, USA, Japan and other major supply markets.
  • Multiple Diameter Options for different welding procedures and fabrication requirements.
  • Straight Length & Spool Supply according to application and welding equipment.
  • Custom Titanium Grade 2 Filler Wire Supply according to customer specifications, welding procedures and project requirements.
  • AWS Specification Supply according to applicable requirements, including AWS A5.16, where applicable.
  • Grade-Matched Material supplied according to base material, welding procedure and project requirements.
  • MTC with Quotation – Material Test Certificates and technical documentation can be provided with quotations and orders.
  • EN 10204 3.1 / 3.2 Certification can be arranged according to purchase-order and project requirements.
  • Chemical Composition Verification can be provided according to the applicable filler-metal specification.
  • Mechanical Testing Support can be arranged where required.
  • Dimensional Inspection can be performed according to applicable product requirements.
  • PMI Testing Support for positive material identification where required.
  • Third-Party Inspection Support can be coordinated for international project orders.
  • Batch Traceability with appropriate material identification and documentation.
  • Clean & Protected Packaging designed to minimize contamination during storage and transportation.
  • Export-Ready Packing suitable for international shipments.
  • Competitive Export Pricing for bulk orders, distributors, traders and industrial projects.
  • Global Titanium Grade 2 Filler Wire Exporter serving customers across the Middle East, Africa, Asia, Europe and other international markets.
  • Technical Support from Enquiry to Shipment covering grade, diameter, length, spool configuration, quantity, certification, testing and packaging.
  • Titanium Welding Consumable Support for chemical processing, marine, desalination, chlor-alkali, petrochemical and industrial fabrication projects.
  • Global Logistics Coordination for Titanium Grade 2 Filler Wire shipments to the UAE, Saudi Arabia, Qatar, Oman, Africa, Singapore, Europe and other destinations.
 

Key Features of Incoloy 825 Welding Electrodes

  • Incoloy 825 Grade – Specifically selected for welding compatible Incoloy 825 components used in aggressive chemical and corrosion-resistant applications.
  • UNS N08825 – Supplied according to the recognized UNS designation for Incoloy 825.
  • Werkstoff 2.4858 – Common European material designation associated with Incoloy 825.
  • Nickel-Iron-Chromium Alloy – Provides a balanced alloy system for demanding corrosion-resistant service.
  • Molybdenum Addition – Molybdenum improves resistance to pitting and crevice corrosion in suitable environments.
  • Copper Addition – Copper enhances resistance to sulfuric acid and other reducing chemical environments.
  • Titanium Stabilization – Titanium helps stabilize the alloy and reduces susceptibility to certain forms of intergranular attack after welding.
  • Excellent General Corrosion Resistance – Suitable for a wide range of aggressive chemical environments.
  • Sulfuric Acid Resistance – Particularly useful for selected sulfuric-acid handling and processing applications.
  • Phosphoric Acid Resistance – Suitable for compatible phosphoric-acid process environments.
  • Chloride Resistance – Provides strong resistance to many chloride-containing conditions.
  • Pitting Resistance – Molybdenum-containing chemistry supports resistance to localized pitting corrosion.
  • Crevice Corrosion Resistance – Suitable for service environments where localized corrosion in crevices is a concern.
  • Stress Corrosion Cracking Resistance – Provides good resistance to chloride-induced stress corrosion cracking under suitable conditions.
  • Oxidizing & Reducing Environment Performance – The alloy is designed to provide broad corrosion resistance across different chemical environments.
  • SMAW Compatibility – Designed for Shielded Metal Arc Welding applications.
  • Controlled Arc Characteristics – Properly selected electrodes support stable and controlled welding performance.
  • Consistent Weld Deposition – Helps achieve controlled weld-metal deposition during fabrication and repair.
  • Weld-Metal Compatibility – Suitable filler selection provides compatible corrosion-resistant weld deposits for Incoloy 825 applications.
  • Low Contamination Welding – Clean electrode surfaces and proper storage help reduce contamination risks.
  • Chemical Processing Suitability – Excellent choice for welding equipment exposed to acids and aggressive chemical process streams.
  • Acid Handling Equipment – Suitable for fabrication and maintenance of compatible acid-processing and transfer equipment.
  • Pickling Equipment Applications – Applicable to selected pickling tanks, process equipment and associated piping.
  • Oil & Gas Service – Suitable for selected oil and gas equipment exposed to corrosive process conditions.
  • Marine Applications – Useful for selected marine and chloride-rich environments.
  • Pollution Control Equipment – Suitable for corrosion-resistant fabrication of selected scrubbers and pollution-control components.
  • Heat Exchanger Applications – Can be used for compatible heat exchanger components requiring corrosion-resistant nickel alloy weld metal.
  • Chemical Storage Systems – Applicable to selected tanks, vessels and transfer systems.
  • Process Piping – Suitable for compatible Incoloy 825 piping and process-system components.
  • Good Fabrication Support – Properly selected electrodes can support fabrication, maintenance and repair with qualified welding procedures.
  • Dissimilar Metal Welding – May be considered for selected dissimilar-metal joints according to the base materials and qualified welding procedure.
  • Controlled Electrode Dimensions – Available in different diameters and lengths according to welding requirements.
  • Consistent Electrode Coating – Controlled coating characteristics support reliable electrode handling and welding.
  • Batch Traceability – Heat and batch identification can be maintained for applicable orders.
  • Quality Inspection – Chemical, mechanical, dimensional and visual inspection can be arranged according to project requirements.
  • Customized Supply – Diameter, length, quantity, testing, documentation and packaging can be arranged according to customer requirements.
  • Export-Ready Packaging – Protective packaging helps maintain electrode condition during storage, handling and transportation.
SpecificationIncoloy 825 Welding Electrodes Details
Product NameIncoloy 825 Welding Electrodes
Material GradeIncoloy 825
UNSN08825
Werkstoff2.4858
Material TypeNickel-Iron-Chromium Alloy with Molybdenum, Copper & Titanium
Electrode TypeNickel Alloy Covered Welding Electrode
Electrode ClassificationAWS A5.11 / ASME SFA-5.11, applicable classification
Welding ProcessSMAW / Manual Metal Arc Welding
Electrode DiameterAs per applicable classification, standard availability or customer requirement
Electrode LengthStandard or customized lengths
Coating TypeSuitable electrode coating according to applicable classification
Core WireNickel-Iron-Chromium Alloy
Chemical CompositionAccording to Incoloy 825 consumable specification
Surface ConditionClean and free from oil, grease and harmful contamination
Welding PositionAs permitted by the applicable electrode classification
ManufacturingControlled Manufacturing Process
Heat TreatmentAs specified by welding procedure and application
TestingChemical, Mechanical, Dimensional, Visual and Other Specified Tests
DocumentationMTC, Certificate of Conformity, Inspection Reports and other documents as required
CustomizationDiameter, length, quantity, testing, packaging and documentation
PackagingMoisture-Protected, Sealed and Export-Ready Packaging
ApplicationsChemical Processing, Acid Handling, Oil & Gas, Marine, Pollution Control, Heat Exchangers, Pickling Equipment and Corrosive Process Systems

 

What are Incoloy 825 Welding Electrodes?

Incoloy 825 Welding Electrodes are nickel-based covered electrodes used for welding compatible Incoloy 825 and corrosion-resistant alloy components.

Incoloy 825 is commonly identified as Werkstoff 2.4858.

Incoloy 825 is a nickel-iron-chromium alloy containing molybdenum, copper and titanium for enhanced corrosion resistance.

Applicable covered electrodes are commonly supplied according to AWS A5.11 / ASME SFA-5.11, with the exact classification depending on the consumable.

They are primarily intended for SMAW / Manual Metal Arc Welding.

Titanium helps stabilize the alloy and supports resistance to certain intergranular corrosion mechanisms after welding.

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