Titanium Grade 2 Filler Wire
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- Incoloy 825 Welding Electrodes
| Parameter | Details |
|---|---|
| Product Name | Incoloy 825 Welding Electrodes |
| Base Alloy | Incoloy 825 |
| UNS Base Metal | N08825 |
| Material Number | W.Nr. 2.4858 |
| Electrode Classification | ENiCrMo-3 |
| AWS Standard | AWS A5.11 |
| ASME Standard | ASME SFA 5.11 |
| Electrode Type | Nickel Alloy Covered Electrode |
| Welding Process | SMAW / MMA |
| Polarity | DCEP / DC+ |
| Core Material | Nickel-Iron-Chromium Alloy |
| Coating | Flux-coated |
| F-Number | F-43 |
| Welding Positions | All positions with appropriate electrode sizes |
| Base Materials | Incoloy 825 and compatible Ni-Cr-Mo alloys |
| Surface | Flux coated |
| Supply Form | Straight electrodes |
| Main Advantage | High resistance to aggressive chemical corrosion |
| Certification | MTC / Certificate of Conformance available |
Chemical Composition
| Element | Typical Composition |
|---|---|
| Nickel (Ni) | 38.0–46.0% |
| Chromium (Cr) | 19.5–23.5% |
| Iron (Fe) | Balance |
| Molybdenum (Mo) | 2.5–3.5% |
| Copper (Cu) | 1.5–3.0% |
| Titanium (Ti) | 0.6–1.2% |
| Carbon (C) | 0.05% max. |
| Manganese (Mn) | 1.0% max. |
| Silicon (Si) | 0.5% max. |
| Aluminium (Al) | 0.2% max. |
| Sulfur (S) | 0.03% max. |
Standard Electrode Sizes & Current Range
| Electrode Diameter | Inch Equivalent | Typical DCEP Current |
|---|---|---|
| 2.5 mm | 3/32″ | 50–80 A |
| 3.2 mm | 1/8″ | 75–110 A |
| 4.0 mm | 5/32″ | 100–145 A |
| 5.0 mm | 3/16″ | 130–180 A |
Mechanical & Quality Details
| Property / Feature | Details |
|---|---|
| Weld Deposit | Nickel-Chromium-Molybdenum alloy |
| Weld Condition | As-welded |
| Arc Characteristics | Smooth and stable |
| Slag Removal | Designed for convenient removal |
| Welding Positions | All-position capability with suitable sizes |
| Heat Input | Controlled according to welding procedure |
| Joint Preparation | Clean and free from oil, grease and oxide |
| Interpass Control | According to approved WPS |
| Visual Inspection | Surface and workmanship inspection |
| Dimensional Inspection | Diameter and length verification |
| Chemical Analysis | Heat/lot analysis as applicable |
| Certification | MTC / Certificate of Conformance |
| Traceability | Heat and batch identification |
| Packaging | Moisture-protected industrial packaging |
| Custom Supply | Diameter and packaging options subject to availability |
Why Should You Buy Titanium Grade 2 Filler Wire from Metalx Nickel & Alloys?
- Experienced Titanium Grade 2 Filler Wire Supplier & Exporter serving international buyers, welding distributors, fabricators, EPC contractors, stockholders and industrial end users.
- 20+ Years of Alloy Industry Experience in supplying titanium, nickel alloys, stainless steels and other specialty-alloy products.
- Specialized Titanium Filler Metal Supply for commercially pure titanium welding applications.
- Titanium Grade 2 Expertise offering Titanium Grade 2 / UNS R50400 / 3.7035 filler wire for compatible welding requirements.
- Global Sourcing Network with access to reputed titanium mills, manufacturers and approved specialty-alloy suppliers across Europe, USA, Japan and other major supply markets.
- Multiple Diameter Options for different welding procedures and fabrication requirements.
- Straight Length & Spool Supply according to application and welding equipment.
- Custom Titanium Grade 2 Filler Wire Supply according to customer specifications, welding procedures and project requirements.
- AWS Specification Supply according to applicable requirements, including AWS A5.16, where applicable.
- Grade-Matched Material supplied according to base material, welding procedure and project requirements.
- MTC with Quotation – Material Test Certificates and technical documentation can be provided with quotations and orders.
- EN 10204 3.1 / 3.2 Certification can be arranged according to purchase-order and project requirements.
- Chemical Composition Verification can be provided according to the applicable filler-metal specification.
- Mechanical Testing Support can be arranged where required.
- Dimensional Inspection can be performed according to applicable product requirements.
- PMI Testing Support for positive material identification where required.
- Third-Party Inspection Support can be coordinated for international project orders.
- Batch Traceability with appropriate material identification and documentation.
- Clean & Protected Packaging designed to minimize contamination during storage and transportation.
- Export-Ready Packing suitable for international shipments.
- Competitive Export Pricing for bulk orders, distributors, traders and industrial projects.
- Global Titanium Grade 2 Filler Wire Exporter serving customers across the Middle East, Africa, Asia, Europe and other international markets.
- Technical Support from Enquiry to Shipment covering grade, diameter, length, spool configuration, quantity, certification, testing and packaging.
- Titanium Welding Consumable Support for chemical processing, marine, desalination, chlor-alkali, petrochemical and industrial fabrication projects.
- Global Logistics Coordination for Titanium Grade 2 Filler Wire shipments to the UAE, Saudi Arabia, Qatar, Oman, Africa, Singapore, Europe and other destinations.
Key Features of Incoloy 825 Welding Electrodes
- Incoloy 825 Grade – Specifically selected for welding compatible Incoloy 825 components used in aggressive chemical and corrosion-resistant applications.
- UNS N08825 – Supplied according to the recognized UNS designation for Incoloy 825.
- Werkstoff 2.4858 – Common European material designation associated with Incoloy 825.
- Nickel-Iron-Chromium Alloy – Provides a balanced alloy system for demanding corrosion-resistant service.
- Molybdenum Addition – Molybdenum improves resistance to pitting and crevice corrosion in suitable environments.
- Copper Addition – Copper enhances resistance to sulfuric acid and other reducing chemical environments.
- Titanium Stabilization – Titanium helps stabilize the alloy and reduces susceptibility to certain forms of intergranular attack after welding.
- Excellent General Corrosion Resistance – Suitable for a wide range of aggressive chemical environments.
- Sulfuric Acid Resistance – Particularly useful for selected sulfuric-acid handling and processing applications.
- Phosphoric Acid Resistance – Suitable for compatible phosphoric-acid process environments.
- Chloride Resistance – Provides strong resistance to many chloride-containing conditions.
- Pitting Resistance – Molybdenum-containing chemistry supports resistance to localized pitting corrosion.
- Crevice Corrosion Resistance – Suitable for service environments where localized corrosion in crevices is a concern.
- Stress Corrosion Cracking Resistance – Provides good resistance to chloride-induced stress corrosion cracking under suitable conditions.
- Oxidizing & Reducing Environment Performance – The alloy is designed to provide broad corrosion resistance across different chemical environments.
- SMAW Compatibility – Designed for Shielded Metal Arc Welding applications.
- Controlled Arc Characteristics – Properly selected electrodes support stable and controlled welding performance.
- Consistent Weld Deposition – Helps achieve controlled weld-metal deposition during fabrication and repair.
- Weld-Metal Compatibility – Suitable filler selection provides compatible corrosion-resistant weld deposits for Incoloy 825 applications.
- Low Contamination Welding – Clean electrode surfaces and proper storage help reduce contamination risks.
- Chemical Processing Suitability – Excellent choice for welding equipment exposed to acids and aggressive chemical process streams.
- Acid Handling Equipment – Suitable for fabrication and maintenance of compatible acid-processing and transfer equipment.
- Pickling Equipment Applications – Applicable to selected pickling tanks, process equipment and associated piping.
- Oil & Gas Service – Suitable for selected oil and gas equipment exposed to corrosive process conditions.
- Marine Applications – Useful for selected marine and chloride-rich environments.
- Pollution Control Equipment – Suitable for corrosion-resistant fabrication of selected scrubbers and pollution-control components.
- Heat Exchanger Applications – Can be used for compatible heat exchanger components requiring corrosion-resistant nickel alloy weld metal.
- Chemical Storage Systems – Applicable to selected tanks, vessels and transfer systems.
- Process Piping – Suitable for compatible Incoloy 825 piping and process-system components.
- Good Fabrication Support – Properly selected electrodes can support fabrication, maintenance and repair with qualified welding procedures.
- Dissimilar Metal Welding – May be considered for selected dissimilar-metal joints according to the base materials and qualified welding procedure.
- Controlled Electrode Dimensions – Available in different diameters and lengths according to welding requirements.
- Consistent Electrode Coating – Controlled coating characteristics support reliable electrode handling and welding.
- Batch Traceability – Heat and batch identification can be maintained for applicable orders.
- Quality Inspection – Chemical, mechanical, dimensional and visual inspection can be arranged according to project requirements.
- Customized Supply – Diameter, length, quantity, testing, documentation and packaging can be arranged according to customer requirements.
- Export-Ready Packaging – Protective packaging helps maintain electrode condition during storage, handling and transportation.
| Specification | Incoloy 825 Welding Electrodes Details |
|---|---|
| Product Name | Incoloy 825 Welding Electrodes |
| Material Grade | Incoloy 825 |
| UNS | N08825 |
| Werkstoff | 2.4858 |
| Material Type | Nickel-Iron-Chromium Alloy with Molybdenum, Copper & Titanium |
| Electrode Type | Nickel Alloy Covered Welding Electrode |
| Electrode Classification | AWS A5.11 / ASME SFA-5.11, applicable classification |
| Welding Process | SMAW / Manual Metal Arc Welding |
| Electrode Diameter | As per applicable classification, standard availability or customer requirement |
| Electrode Length | Standard or customized lengths |
| Coating Type | Suitable electrode coating according to applicable classification |
| Core Wire | Nickel-Iron-Chromium Alloy |
| Chemical Composition | According to Incoloy 825 consumable specification |
| Surface Condition | Clean and free from oil, grease and harmful contamination |
| Welding Position | As permitted by the applicable electrode classification |
| Manufacturing | Controlled Manufacturing Process |
| Heat Treatment | As specified by welding procedure and application |
| Testing | Chemical, Mechanical, Dimensional, Visual and Other Specified Tests |
| Documentation | MTC, Certificate of Conformity, Inspection Reports and other documents as required |
| Customization | Diameter, length, quantity, testing, packaging and documentation |
| Packaging | Moisture-Protected, Sealed and Export-Ready Packaging |
| Applications | Chemical Processing, Acid Handling, Oil & Gas, Marine, Pollution Control, Heat Exchangers, Pickling Equipment and Corrosive Process Systems |
What are Incoloy 825 Welding Electrodes?
Incoloy 825 Welding Electrodes are nickel-based covered electrodes used for welding compatible Incoloy 825 and corrosion-resistant alloy components.
What is the Werkstoff number of Incoloy 825?
Incoloy 825 is commonly identified as Werkstoff 2.4858.
What type of alloy is Incoloy 825?
Incoloy 825 is a nickel-iron-chromium alloy containing molybdenum, copper and titanium for enhanced corrosion resistance.
Which specification applies to Incoloy 825 Welding Electrodes?
Applicable covered electrodes are commonly supplied according to AWS A5.11 / ASME SFA-5.11, with the exact classification depending on the consumable.
Which welding process is used with these electrodes?
They are primarily intended for SMAW / Manual Metal Arc Welding.
Why does Incoloy 825 contain titanium?
Titanium helps stabilize the alloy and supports resistance to certain intergranular corrosion mechanisms after welding.