MetalX Nickel Alloys

Specification Monel 400 Cap Details 
Product NameMonel 400 Cap
Material GradeMonel 400 / Alloy 400
UNS DesignationUNS N04400
Werkstoff NumberW.Nr. 2.4360
Material TypeNickel-Copper Alloy
Chemical CompositionNickel 63% min, Copper 28–34%, Iron 2.5% max, Manganese 2% max, Carbon 0.30% max, Silicon 0.50% max
Manufacturing TypeSeamless / Welded / Hot Formed / Cold Formed
Fitting StandardASTM B366 / ASME SB366
Dimensional StandardASME B16.9
Cap TypeButt Weld End Cap / Seamless Cap
SizeNPS 1/2 to NPS 48 or as required
Outside DiameterAs per ASME B16.9 / Customer Requirement
Wall ThicknessSCH 5S, 10S, 10, 40S, 40, 80S, 80, 100, 120, 140, 160, XXS or as required
HeightAs per ASME B16.9 / Customer Requirement
End TypeBeveled End / Plain End / Customized
Surface FinishMill Finish / Pickled / Annealed / Polished / Customized
Heat TreatmentAnnealed / Stress Relieved as applicable
MTCEN 10204 3.1 / 3.2
TestingChemical, Mechanical, Dimensional, Visual, Hydrostatic, PMI and NDT as specified
Tensile StrengthMinimum approximately 483 MPa
Yield StrengthMinimum approximately 193 MPa
ElongationMinimum approximately 35%
DensityApproximately 8.80 g/cm³
Melting RangeApproximately 1300–1350°C
Corrosion ResistanceExcellent resistance to seawater, hydrofluoric acid, alkalies, neutral and reducing environments
Seawater ResistanceExcellent resistance to flowing seawater and marine environments
Chemical ResistanceExcellent resistance to hydrofluoric acid, alkaline solutions and many non-oxidizing acids
High-Temperature ResistanceGood resistance to elevated-temperature service and oxidation
WeldingGood weldability using suitable Monel 400-compatible welding procedures
Filler MetalENiCu-7 / ERNiCu-7
Welding ElectrodeENiCu-7
Available FormSeamless Cap / Welded Cap / Custom Cap
CustomizationSize, Schedule, Height, End Preparation, Finish, Testing and Documentation
OriginEuropean / American / Japanese / Korean and other approved origins
Export SupplyWorldwide Export Supply
Exporter SupportTechnical specification, inspection, certification, export packing and international shipment coordination
ApplicationsMarine Engineering, Oil & Gas, Chemical Processing, Petrochemical, Seawater Equipment, Heat Exchangers, Pump & Valve Components, Offshore and Process Industries

 

Monel 400 Cap – Standard Dimensions

NPSOutside Diameter (mm)Outside Diameter (in.)Typical Schedule Range
1/2″21.340.840SCH 5S–XXS
3/4″26.671.050SCH 5S–XXS
1″33.401.315SCH 5S–XXS
1-1/4″42.161.660SCH 5S–XXS
1-1/2″48.261.900SCH 5S–XXS
2″60.332.375SCH 5S–XXS
2-1/2″73.032.875SCH 5S–XXS
3″88.903.500SCH 5S–XXS
4″114.304.500SCH 5S–XXS
5″141.305.563SCH 5S–XXS
6″168.286.625SCH 5S–XXS
8″219.088.625SCH 5S–XXS
10″273.0510.750SCH 5S–XXS
12″323.8512.750SCH 5S–XXS
14″355.6014.000SCH 5S–XXS
16″406.4016.000SCH 5S–XXS
18″457.2018.000SCH 5S–XXS
20″508.0020.000SCH 5S–XXS
24″609.6024.000SCH 5S–XXS
30″762.0030.000As Required
36″914.4036.000As Required
42″1066.8042.000As Required
48″1219.2048.000As Required

 

Monel 400 Cap – Height & Dimension Chart

NPSOutside Diameter (mm)Approx. Cap Height (mm)End Type
1/2″21.3425.4Beveled / Plain
3/4″26.6725.4Beveled / Plain
1″33.4038.1Beveled / Plain
1-1/4″42.1638.1Beveled / Plain
1-1/2″48.2638.1Beveled / Plain
2″60.3338.1Beveled / Plain
2-1/2″73.0350.8Beveled / Plain
3″88.9050.8Beveled / Plain
4″114.3063.5Beveled / Plain
5″141.3076.2Beveled / Plain
6″168.2888.9Beveled / Plain
8″219.08101.6Beveled / Plain
10″273.05127.0Beveled / Plain
12″323.85152.4Beveled / Plain
14″355.60152.4Beveled / Plain
16″406.40177.8Beveled / Plain
18″457.20203.2Beveled / Plain
20″508.00228.6Beveled / Plain
24″609.60266.7Beveled / Plain

 

Monel 400 Cap – Size & Type Chart

Size RangeCap TypeAvailable FinishSupply ConditionEnd Connection
1/2″–2″Seamless / WeldedBright / Pickled / PolishedAnnealedButt Weld
2-1/2″–4″Seamless / WeldedMill / Pickled / PolishedAnnealedButt Weld
5″–8″Seamless / WeldedMill / Pickled / MachinedAnnealedButt Weld
10″–12″Welded / FormedMill / Pickled / MachinedAnnealedButt Weld
14″–18″Welded / FormedMill / MachinedAnnealedButt Weld
20″–24″Welded / FormedMill / MachinedAnnealedButt Weld
30″–36″Welded / Custom FormedMill / MachinedAnnealedButt Weld
42″–48″Welded / Custom FormedMill / MachinedAnnealedButt Weld

 

Why Should You Buy Hastelloy C276 Tees from Metalx Nickel & Alloys?
  • Experienced Hastelloy C276 Tee Supplier & Exporter serving international buyers, distributors, EPC contractors, stockholders and industrial end users.
  • 20+ Years of Nickel Alloy Industry Experience in supplying corrosion-resistant and high-performance alloy products to customers across the UAE, Saudi Arabia, Africa and other global markets.
  • Specialized Hastelloy C276 Exporter offering Hastelloy C276 / UNS N10276 Tees for demanding chemical, petrochemical and process applications.
  • Global Sourcing Network with access to reputed nickel alloy mills, manufacturers and approved stockholders across Europe, USA, Japan and other major supply markets.
  • Wide Nickel Alloy Fittings Range including Hastelloy C276, Hastelloy C22, Hastelloy B3, Inconel, Incoloy, Monel and other specialized nickel alloy fittings.
  • Ready Stock Availability for selected Hastelloy C276 Tee sizes, subject to current stock and availability.
  • Custom Hastelloy C276 Tee Supply according to customer drawings, size, schedule, wall thickness and branch dimensions.
  • Equal & Reducing Tee Supply for standard and specialized industrial piping requirements.
  • ASTM / ASME Specification Supply according to applicable requirements, including ASTM B366 / ASME SB366, where applicable.
  • ASME B16.9 Dimensional Compliance can be supplied where applicable to the fitting configuration.
  • MTC with Quotation – Material Test Certificates and relevant technical documentation can be provided with export quotations and orders.
  • EN 10204 3.1 / 3.2 Certification available according to the purchase order, project specification and inspection requirements.
  • Third-Party Inspection Support can be coordinated through approved inspection agencies for international export orders.
  • Chemical, Mechanical & Dimensional Testing can be arranged according to applicable standards and customer specifications.
  • Visual & Hardness Testing Support can be arranged where required by the applicable specification or purchase order.
  • Custom Surface Finish – Mill finish or other specified finishes can be supplied according to requirements.
  • Export-Ready Packing designed to protect Hastelloy C276 Tees during handling, storage and international transportation.
  • Worldwide Hastelloy C276 Tee Exporter serving buyers across the Middle East, Africa, Asia, Europe and other international markets.
  • Competitive Export Pricing for bulk quantities, project orders, distributors, importers, traders and international stockholders.
  • Hastelloy C276 Tee Export Support for EPC contractors, chemical plants, petrochemical companies, pharmaceutical industries, pollution-control facilities, waste-treatment plants and specialized engineering buyers.
  • Technical Support from Export Enquiry to Shipment covering grade, size, schedule, wall thickness, branch dimensions, testing, certification and packing requirements.
  • Material Traceability with appropriate identification, certification and quality documentation for export projects.
  • Data Sheets & Technical Documentation can be supplied according to customer requirements and project specifications.
  • Global Logistics Coordination for Hastelloy C276 Tee shipments to the UAE, Saudi Arabia, Qatar, Oman, Africa, Singapore, Europe and other destinations.
 

Key Features of Monel 400 Cap

  • Nickel-Copper Alloy Construction – Manufactured from Monel 400 for demanding industrial applications.
  • Excellent Seawater Resistance – Particularly useful in marine and seawater environments.
  • Good Corrosion Resistance – Provides resistance to many corrosive and chemical environments.
  • Good Chloride Resistance – Suitable for selected chloride-containing applications.
  • Resistance to Hydrofluoric Acid – Useful in suitable hydrofluoric acid service conditions.
  • Good Alkaline Resistance – Provides useful resistance to many alkaline environments.
  • Reliable Butt-Weld Connection – Provides a permanent welded pipe-end closure.
  • Effective Pipe-End Closure – Designed to close and terminate the end of a pipe or piping section.
  • Wrought / Formed Construction – Manufactured according to applicable fitting requirements.
  • Seamless & Welded Options – Configuration can be supplied according to size and specification.
  • Wide Size Availability – Available in different nominal pipe sizes.
  • Multiple Wall Thicknesses – Different schedules and customized thicknesses can be supplied.
  • Good Mechanical Strength – Provides useful strength for demanding piping applications.
  • Good Weldability – Suitable for fabrication using qualified welding procedures.
  • Good Fabrication Characteristics – Can be processed using appropriate industrial practices.
  • Annealed Options – Can be supplied in applicable annealed conditions.
  • Marine Applications – Suitable for selected seawater and marine piping systems.
  • Chemical Processing Applications – Can be considered for corrosive chemical process piping.
  • Petroleum Processing Applications – Suitable for selected petroleum and hydrocarbon processing systems.
  • Heat Exchanger Applications – Useful for selected heat-transfer and process equipment.
  • Water System Applications – Suitable for selected industrial water and seawater systems.
  • Saltwater Handling Applications – Can be considered for selected saltwater equipment and piping.
  • Custom Dimensions – Size and wall thickness can be supplied according to project requirements.
  • Multiple Surface Options – Mill finish or other specified finishes can be supplied.
  • Material Traceability – Material identification and relevant certificates can be supplied as required.
  • Quality Testing Available – Chemical, mechanical, dimensional, visual and other specified inspections can be arranged.
  • Export-Ready Material – Caps can be suitably packed for handling and international transportation.
  • Global Monel 400 Cap Exporter – METALX NICKEL & ALLOYS supplies Monel 400 Caps to international buyers, distributors, traders, stockholders and industrial end users.
SpecificationMonel 400 Cap Details
Product NameMonel 400 Cap
Material GradeMonel 400
UNS DesignationN04400
Werkstoff Number2.4360 / 2.4361
Material TypeNickel-Copper Alloy
Nickel ContentApproximately 63% minimum
Copper ContentApproximately 28%–34%
Material StandardASTM B366 / ASME SB366, where applicable
Dimensional StandardASME B16.9, where applicable
Cap TypeButt Weld Pipe Cap
ConfigurationSeamless / Welded, as applicable
SizeAs per applicable standard or customer specification
Wall ThicknessDifferent schedules and customized thicknesses
End ConnectionButt Weld
ManufacturingWrought / Formed, as applicable
Surface FinishMill Finish or customer-specified finish
Heat TreatmentAnnealed or as applicable
End PreparationBevelled Ends for Butt Welding
TestingChemical, mechanical, dimensional, visual and other specified inspections
DocumentationMTC, inspection reports and relevant quality documents as required
CustomizationSize, thickness, schedule, finish, testing and documentation
PackingExport-worthy packing suitable for safe international transportation
ApplicationsMarine Engineering, Chemical Processing, Petroleum Processing, Petrochemical, Heat Exchangers, Water Systems and Industrial Piping

 

What is a Monel 400 Cap?

A Monel 400 Cap is a nickel-copper alloy butt-weld fitting used to permanently close the end of a pipe or piping section.

The UNS designation is N04400.

What type of alloy is Monel 400?
Monel 400 is a nickel-copper alloy containing approximately 63% minimum nickel and approximately 28%–34% copper.

ASTM B366 / ASME SB366 can be applicable to wrought nickel alloy fittings, subject to the exact product requirements.

ASME B16.9 is commonly applicable for dimensions and tolerances of wrought butt-welding fittings.

Monel 400 Caps are generally supplied with bevelled butt-weld ends for welding to compatible pipe ends.

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