MetalX Nickel Alloys

Incoloy Filler Wire

ParameterDetails
Product NameIncoloy Filler Wire
Product TypeNickel-Based Bare Filler Metal
Alloy FamilyNickel-Iron-Chromium Alloys
AWS StandardAWS A5.14 / A5.14M
ASME StandardASME SFA 5.14
Welding ProcessesGTAW / TIG, GMAW / MIG
Common Filler GradesERNiCr-3, ERNiCrMo-3, ERNiFeCr-2
Supply FormSpool, Coil & Straight Rod
SurfaceBright / Clean / Smooth
Base MaterialsIncoloy alloys and compatible nickel alloys
Welding PositionsAll positions subject to WPS
PolarityProcess dependent
ApplicationJoining, repair, overlay and dissimilar welding
Heat ResistanceSuitable grades available for elevated-temperature service
Corrosion ResistanceGood to excellent, depending on grade
CertificationMTC / Certificate of Conformance
TraceabilityHeat / batch identification available

 

Common Incoloy Filler Wire Grades

Incoloy Base AlloyTypical Filler ClassificationApplication
Incoloy 800ERNiCr-3 / application-specificHigh-temperature fabrication
Incoloy 800HERNiCr-3 / alloy-specificElevated-temperature components
Incoloy 800HTERNiCr-3 / alloy-specificHigh-temperature process equipment
Incoloy 825ERNiCrMo-3Corrosion-resistant welding
Incoloy 925Alloy-specific Ni-based fillerHigh-strength corrosion service
Dissimilar Incoloy JointsERNiCr-3 or suitable gradeNickel alloy to stainless/steel

 

Standard Wire & Rod Sizes

DiameterInch EquivalentCommon Form
0.8 mm0.030″Spool
1.0 mm0.040″Spool
1.2 mm0.047″Spool
1.6 mm1/16″Spool / Rod
2.0 mm5/64″Spool / Rod
2.4 mm3/32″Rod / Spool
3.2 mm1/8″Straight Rod
4.0 mm5/32″Straight Rod

 

Manufacturing & Quality Details

FeatureDetails
Manufacturing ProcessPrecision drawn nickel alloy wire
DrawingControlled multi-stage drawing
Surface FinishBright and clean
Diameter ControlPrecision controlled
RoundnessControlled for consistent feeding
Wire ConditionSmooth and uniform
Spool SupplyAvailable for MIG/GMAW applications
Rod SupplyAvailable for TIG/GTAW applications
Straight LengthStandard lengths as required
Surface InspectionChecked for cracks, laps and surface imperfections
Dimensional InspectionDiameter and length verification
Chemical AnalysisHeat/lot analysis as applicable
CertificationEN 10204 3.1 / MTC available on request
TraceabilityHeat and batch traceability
PackagingProtective moisture-resistant packaging
Custom SupplyGrade, diameter, length and packaging options available

 

Why Should You Buy Incoloy Filler Wire from Metalx Nickel & Alloys?
  • Experienced Alloy Supplier – METALX NICKEL & ALLOYS specializes in nickel alloys, welding consumables and high-temperature industrial materials.
  • 20+ Years of Alloy Industry Experience – Extensive experience supports industrial and project-specific alloy procurement requirements.
  • Incoloy Product Expertise – Strong knowledge of Incoloy grades and their high-temperature and corrosion-resistant applications.
  • Multiple Incoloy Grades – 800, 800H, 800HT, 825, 901 and other applicable grades can be sourced.
  • Grade-Specific Selection – Filler material can be coordinated according to the base alloy, service conditions and welding procedure.
  • High-Temperature Alloy Support – Suitable grades can be sourced for furnace, heat-treatment, petrochemical and power applications.
  • Corrosion-Resistant Grade Options – Incoloy 825 and other suitable grades can be supplied for demanding chemical environments.
  • Multiple Diameter Options – Different filler wire diameters can be sourced according to welding requirements.
  • Straight Rod Supply – Straight lengths can be supplied for TIG/GTAW applications.
  • Spool & Coil Supply – Appropriate forms can be arranged for continuous and mechanized welding.
  • AWS/ASME Specification Support – Products can be supplied according to applicable AWS A5.14 / ASME SFA-5.14 requirements.
  • Controlled Chemical Composition – Chemistry can be verified according to the selected Incoloy grade.
  • Clean Surface Quality – Filler wire is supplied with attention to surface cleanliness and contamination control.
  • Material Traceability – Heat and batch details can be maintained for applicable orders.
  • Mill Test Certificate – MTC can be provided according to customer and project requirements.
  • EN 10204 Documentation – EN 10204 3.1 or 3.2 documentation can be arranged where specified.
  • Chemical Testing – Chemical composition verification can be arranged for project-specific requirements.
  • Mechanical Testing – Applicable mechanical testing can be coordinated according to specifications.
  • Dimensional Inspection – Wire diameter and supplied length can be checked against purchase requirements.
  • Visual Inspection – Surface condition can be inspected before dispatch.
  • PMI Support – Positive Material Identification can be arranged where required.
  • Third-Party Inspection – Independent inspection can be coordinated for qualifying projects.
  • Customized Supply – Grade, diameter, length, spool configuration, quantity, testing and packaging can be customized subject to feasibility.
  • Export-Quality Packaging – Protective packaging supports safe storage, handling and international transportation.
  • Global Export Supply – Supply can be arranged for customers in the UAE, Saudi Arabia, Qatar, Oman, Africa, Singapore, Europe and other international markets.
  • Competitive Pricing – Commercially competitive quotations can be offered for standard and project-specific requirements.
  • Bulk Order Support – Suitable for industrial projects, plant maintenance and larger procurement requirements.
  • Technical Assistance – Basic product and specification support can be provided according to customer requirements.
  • Project Documentation Support – Quality and inspection documents can be coordinated according to project requirements.
  • International Logistics Coordination – Shipment and export documentation support can be arranged for overseas orders.
  • Reliable Supply Coordination – Repeat orders can be managed with attention to grade, dimensions, documentation and packaging consistency.
 

Key Features of Incoloy Filler Wire

  • Incoloy Alloy Construction – Manufactured from nickel-iron-chromium based alloys for demanding high-temperature and corrosion-resistant welding applications.
  • Multiple Grade Availability – Can be supplied in grades such as Incoloy 800, 800H, 800HT, 825, 901 and other applicable grades.
  • Incoloy 800 Options – Suitable filler material can be selected for compatible Incoloy 800 components used in high-temperature applications.
  • Incoloy 800H Options – Available for applications requiring higher-temperature creep and rupture performance.
  • Incoloy 800HT Options – Suitable for compatible high-temperature components where enhanced elevated-temperature properties are specified.
  • Incoloy 825 Options – Provides a corrosion-focused option for chemical and acid-service applications.
  • Grade-Specific Chemistry – Each filler grade is supplied according to its applicable chemical composition and consumable specification.
  • Nickel-Iron-Chromium Base – Provides a balanced alloy system for elevated-temperature strength and corrosion resistance.
  • High-Temperature Performance – Selected Incoloy filler grades are designed for demanding elevated-temperature service.
  • Oxidation Resistance – Chromium-containing compositions provide good resistance to oxidation under appropriate conditions.
  • Carburization Resistance – Certain Incoloy grades are valued for resistance to carburizing environments at elevated temperatures.
  • Nitridation Resistance – Selected grades provide useful resistance in nitriding environments.
  • Creep Resistance – High-temperature grades can provide resistance to deformation during prolonged elevated-temperature service.
  • Thermal Stability – Suitable grades maintain useful properties during extended exposure to elevated temperatures.
  • Excellent Corrosion Resistance – Incoloy grades can provide strong resistance to various corrosive process environments.
  • Acid-Service Capability – Incoloy 825 and other suitable grades can be selected for aggressive chemical and acid-handling applications.
  • Chloride Resistance – Selected compositions provide strong resistance to chloride-containing environments.
  • Pitting Resistance – Molybdenum-containing grades such as Incoloy 825 provide improved resistance to localized corrosion.
  • Stress Corrosion Cracking Resistance – Appropriate Incoloy grades can provide good resistance to stress corrosion cracking under suitable service conditions.
  • TIG/GTAW Compatibility – Widely used for controlled and precision TIG welding applications.
  • MIG/GMAW Compatibility – Suitable wire forms can be supplied for continuous MIG welding where permitted by the applicable specification.
  • Smooth Surface Finish – Clean, bright surfaces support consistent filler feeding and minimize contamination risks.
  • Controlled Diameter – Precision-drawn wire provides dimensional consistency and controlled filler deposition.
  • Straight Rod Availability – Can be supplied in straight lengths for manual TIG welding.
  • Spool & Coil Options – Available in spool or coil configurations for suitable continuous and mechanized welding operations.
  • Dissimilar Metal Welding – Selected Incoloy filler grades can be used for compatible dissimilar-metal joints according to qualified welding procedures.
  • Heat Exchanger Applications – Suitable grades can be used for welding compatible heat exchanger components.
  • Furnace Equipment Applications – High-temperature grades are suitable for compatible furnace components and thermal-processing equipment.
  • Petrochemical Service – Applicable to selected petrochemical and refinery equipment operating at elevated temperatures.
  • Chemical Processing Applications – Corrosion-resistant grades can be selected for aggressive chemical process equipment.
  • Power Generation Applications – Suitable grades are used for selected high-temperature power-generation components.
  • Controlled Manufacturing – Precision drawing and finishing processes support consistent filler-wire quality.
  • Batch Traceability – Heat and batch identification can be maintained for applicable orders.
  • Quality Inspection – Chemical, mechanical, dimensional and visual inspections can be arranged according to project requirements.
  • Customized Supply – Grade, diameter, length, spool configuration, quantity, testing and packaging can be arranged subject to feasibility.
  • Export-Ready Packaging – Protected packaging helps preserve wire quality during storage, handling and international transportation.
SpecificationIncoloy Filler Wire Details
Product NameIncoloy Filler Wire
Material GradeIncoloy Nickel-Iron-Chromium Alloy
Common GradesIncoloy 800, 800H, 800HT, 825, 901 and other applicable grades
Common UNS GradesN08800, N08810, N08811, N08825, N09901 and other grade-specific UNS numbers
WerkstoffGrade-dependent; commonly 1.4876, 1.4958, 1.4959, 2.4858 and others
Material TypeNickel-Iron-Chromium Based Alloy
Product FormWelding Filler Wire / Filler Rod
Filler ClassificationAWS A5.14 / ASME SFA-5.14, applicable classification
Welding ProcessesTIG / GTAW, MIG / GMAW and other applicable processes
Wire DiameterAs per welding procedure, standard availability or customer requirement
Wire LengthStandard straight lengths or customized lengths
Supply FormStraight Rods, Coils or Spools
Core MaterialIncoloy Nickel-Iron-Chromium Alloy according to selected grade
Chemical CompositionAccording to selected Incoloy grade and applicable filler specification
Surface ConditionClean, Bright, Smooth and Free from Oil, Grease and Contamination
ManufacturingPrecision Drawn / Controlled Manufacturing Process
Heat TreatmentAs required by selected grade and welding procedure
Welding PositionAs permitted by applicable filler classification
End ConditionSmooth Cut Ends for Straight Filler Rods
TestingChemical, Mechanical, Dimensional, Visual and Other Specified Tests
DocumentationMTC, Certificate of Conformity, Inspection Reports and other documents as required
CustomizationGrade, diameter, length, spool size, quantity, testing and packaging
PackagingSealed, Moisture-Protected and Export-Ready Packaging
ApplicationsPetrochemical, Chemical Processing, Heat Treatment, Power Generation, Heat Exchangers, Furnace Equipment and High-Temperature Process Systems

 

Is Incoloy Filler Wire available in straight rods?

Yes. Straight filler rods can be supplied for manual TIG and other applicable welding operations.

Yes. Spools and coils can be supplied for applicable MIG, mechanized and continuous welding applications.

Diameter, straight length, spool configuration and quantity can be customized subject to manufacturing feasibility.

Yes. MTC and relevant quality documentation can be provided according to order and project requirements.

Yes. Third-party inspection can be coordinated when required by the customer or project specification.

It is used in petrochemical, chemical processing, power generation, heat treatment, furnace, heat exchanger and other high-temperature industrial applications.

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