Super Duplex 2507 Welding Electrodes
- Home
- /
- alloy + consumable type
- /
- Duplex Welding Products
- /
- Super Duplex 2507 Welding Electrodes
| Parameter | Details |
|---|---|
| Product Name | Super Duplex 2507 Welding Electrodes |
| Alloy | Super Duplex 2507 |
| UNS Base Metal | S32750 |
| EN Material No. | 1.4410 |
| Electrode Classification | E2594-15 / E2594-16 |
| AWS Standard | AWS A5.4 |
| ASME Standard | ASME SFA 5.4 |
| Electrode Type | Super Duplex Stainless Steel Covered Electrode |
| Welding Process | SMAW / MMA |
| Current | AC / DC+ depending on classification |
| Coating | Basic / rutile-basic flux system |
| Weld Structure | Austenitic-Ferritic Duplex |
| F-Number | F-4 |
| Welding Positions | All positions with suitable electrode sizes |
| Base Materials | Super Duplex 2507 and compatible duplex alloys |
| Corrosion Resistance | Excellent chloride pitting and SCC resistance |
| PREN | Typically ≥40 |
| Supply Form | Straight coated electrodes |
| Certification | MTC / Certificate of Conformance available |
Weld Metal Chemical Composition
| Element | Typical Composition |
|---|---|
| Chromium (Cr) | 24.0–27.0% |
| Nickel (Ni) | 8.0–10.5% |
| Molybdenum (Mo) | 3.0–4.5% |
| Nitrogen (N) | 0.20–0.30% |
| Manganese (Mn) | 0.5–2.0% |
| Silicon (Si) | 0.5–1.0% |
| Carbon (C) | 0.04% max. |
| Copper (Cu) | 0.5–2.0% |
| Phosphorus (P) | 0.04% max. |
| Sulfur (S) | 0.03% max. |
| Iron (Fe) | Balance |
Standard Electrode Sizes & Current Range
| Electrode Diameter | Inch Equivalent | Typical DCEP Current |
|---|---|---|
| 2.5 mm | 3/32″ | 50–80 A |
| 3.2 mm | 1/8″ | 70–110 A |
| 4.0 mm | 5/32″ | 100–150 A |
| 5.0 mm | 3/16″ | 130–180 A |
Mechanical & Quality Details
| Property / Feature | Details |
|---|---|
| Weld Metal | Super Duplex Stainless Steel |
| Minimum Tensile Strength | Typically ≥760 MPa |
| Minimum Yield Strength | Typically ≥550 MPa |
| Minimum Elongation | Typically ≥20% |
| Microstructure | Austenite + Ferrite |
| Corrosion Resistance | Excellent against pitting, crevice corrosion and chloride SCC |
| Ferrite Control | Critical for weld performance |
| Heat Input | Controlled according to WPS |
| Interpass Temperature | Strictly controlled |
| Arc Characteristics | Stable and controlled |
| Slag Removal | Designed for convenient removal |
| Pre-Weld Cleaning | Oxide, oil, grease and contaminants must be removed |
| Inspection | Visual and dimensional inspection |
| Chemical Analysis | Heat/lot verification as applicable |
| Certification | MTC / Certificate of Conformance |
| Traceability | Heat / batch identification |
| Packaging | Moisture-protected packaging |
Why Should You Buy Super Duplex 2507 Welding Electrodes from Metalx Nickel & Alloys?
- 20+ Years of Alloy Industry Experience – Extensive experience supplying stainless steel, duplex and specialty alloy products.
- Super Duplex Expertise – Strong product knowledge for high-performance duplex stainless steel applications.
- 2507 Grade Knowledge – Familiarity with UNS S32750 material and associated welding requirements.
- Quality-Focused Supply – Products can be supplied against defined technical specifications.
- Standards-Based Supply – Electrodes can be supplied according to applicable AWS, ASME and customer requirements.
- Multiple Electrode Diameters – Common electrode sizes are available for different joint configurations.
- Reliable Welding Consumables – Products are selected to support consistent welding performance.
- Controlled Chemistry – Chemical composition can be verified against applicable requirements.
- Dimensional Inspection – Electrode dimensions can be inspected where specified.
- Visual Inspection – Coating condition and electrode appearance can be checked.
- Weld Deposit Testing – Mechanical and chemical testing can be arranged where required.
- Ferrite/Phase Consideration – Testing or verification can be arranged where required by the project specification.
- Material Traceability – Heat and batch identification can be maintained for documented orders.
- MTC Availability – Mill Test Certificates can be supplied with applicable orders.
- EN 10204 Certification – 3.1 / 3.2 certification can be arranged where required.
- Third-Party Inspection – Independent inspection agencies can be accommodated.
- Technical Assistance – Support can be provided for electrode selection based on application and welding procedure.
- Project-Based Supply – Suitable for fabrication, maintenance and large industrial projects.
- Custom Packaging – Packaging can be arranged according to storage and transportation requirements.
- Export Packaging – Export-ready packing can be provided for international shipments.
- Global Supply Capability – Products can be supplied to customers across international markets.
- Middle East Supply – Supply can be arranged for UAE, Saudi Arabia, Qatar, Oman and other regional markets.
- Africa & Asia Supply – Export support is available for various African and Asian destinations.
- European Market Support – Documentation and packing can be coordinated according to project specifications.
- Competitive Pricing – Pricing depends on grade, electrode size, quantity and certification requirements.
- Bulk Order Support – Large-volume requirements can be coordinated based on stock and production feasibility.
- Fast Quotation Support – Quotations can be prepared against clear technical requirements.
- Documentation Support – Inspection, certification and shipping documentation can be coordinated.
- Application-Specific Selection – Electrode selection can be aligned with base material and qualified welding procedures.
- Flexible Logistics – Domestic and international shipping requirements can be accommodated.
- Customer-Specific Requirements – Marking, inspection, certification and packaging requirements can be incorporated where feasible.
Key Features of Super Duplex 2507 Welding Electrodes
- Super Duplex Compatibility – Designed for welding Super Duplex 2507 and compatible super duplex stainless steel components.
- High Alloy Weld Metal – Formulated to provide suitable weld-metal chemistry for demanding corrosion-resistant applications.
- Exceptional Corrosion Resistance – Provides excellent resistance to aggressive industrial and marine environments.
- Superior Pitting Resistance – High chromium, molybdenum and nitrogen content supports strong resistance to localized corrosion.
- Excellent Crevice Corrosion Resistance – Suitable for components exposed to stagnant chloride-containing environments.
- Outstanding Chloride Resistance – Well suited to seawater, brine and high-chloride process conditions.
- Strong SCC Resistance – Super Duplex 2507 offers strong resistance to chloride stress corrosion cracking.
- High Mechanical Strength – Provides significantly higher strength than conventional austenitic stainless steels.
- Duplex Phase Balance – Properly controlled welding procedures help maintain the required ferrite-austenite balance.
- Controlled Weld Deposition – Supports consistent deposition during manual SMAW operations.
- Stable Arc Performance – Designed for controlled arc characteristics when used with appropriate welding parameters.
- Good Fusion Characteristics – Helps achieve reliable fusion in qualified welding procedures.
- Controlled Weld Bead – Suitable for producing consistent and manageable weld profiles.
- Heat Input Control – Appropriate for welding procedures where heat input must be carefully controlled.
- Interpass Temperature Control – Can be incorporated into qualified procedures requiring controlled interpass temperatures.
- High PREN Performance – The alloy chemistry provides high resistance to pitting and crevice corrosion.
- Seawater Service – Particularly suitable for selected equipment exposed to seawater and marine conditions.
- Offshore Applications – Suitable for demanding offshore fabrication and maintenance requirements.
- Oil & Gas Compatibility – Used for selected high-corrosion-resistance piping and process equipment.
- Subsea Equipment – Applicable to qualified subsea and marine components.
- Desalination Suitability – Useful for seawater intake, desalination and brine-handling equipment.
- Chemical Processing Use – Suitable for selected aggressive chemical process applications.
- Petrochemical Service – Applicable to corrosion-resistant vessels, piping and process equipment.
- Water Treatment Applications – Suitable for equipment exposed to corrosive water and saline environments.
- Heat Exchanger Fabrication – Can be used for compatible super duplex heat-transfer equipment.
- Pressure Vessel Welding – Suitable for qualified super duplex pressure-containing fabrication.
- Piping Fabrication – Appropriate for welding super duplex process and utility piping.
- Pump & Valve Components – Can be used for compatible pumps, valves and flow-control equipment.
- High Strength-to-Weight Advantage – High strength can support efficient engineering and equipment design.
- Good Fatigue Resistance – Duplex metallurgy can be beneficial in applications involving cyclic service.
- Corrosion-Fatigue Performance – Suitable for selected equipment experiencing combined mechanical and corrosive loading.
- Controlled Electrode Coating – Coating is designed for consistent welding performance and deposition.
- Multiple Diameter Availability – Different electrode sizes can be selected for varying joint configurations.
- Custom Supply Options – Diameter, length, packaging and documentation can be supplied according to requirements.
- Traceability – Heat and batch identification can be maintained for documented orders.
- Quality Documentation – Inspection and certification documents can be arranged as specified.
- Export-Ready Packaging – Moisture-protected and clearly labeled packaging is available for international shipment.
| Specification | Super Duplex 2507 Welding Electrodes Details |
|---|---|
| Product Name | Super Duplex 2507 Welding Electrodes |
| Common Name | Super Duplex 2507 / SDSS 2507 Electrodes |
| Material Grade | Super Duplex Stainless Steel 2507 |
| UNS | S32750 |
| Werkstoff No. | 1.4410 |
| Material Type | Ferritic-Austenitic Super Duplex Stainless Steel |
| Standard | AWS A5.4 / ASME SFA-5.4, applicable classification |
| Welding Process | SMAW / Manual Metal Arc Welding |
| Electrode Type | Covered Super Duplex Stainless Steel Welding Electrode |
| Electrode Diameter | As per welding procedure and customer requirement |
| Common Sizes | 2.5 mm, 3.2 mm, 4.0 mm, 5.0 mm |
| Electrode Length | Standard and customized lengths subject to availability |
| Coating | Super duplex stainless steel compatible coating |
| Surface Condition | Uniform, clean and defect-free electrode coating |
| Manufacturing | Precision manufactured with controlled weld-metal chemistry |
| Storage | Dry and controlled storage according to manufacturer’s recommendations |
| Testing | Chemical, mechanical, dimensional, visual and weld-deposit testing can be arranged |
| Inspection | Third-party inspection available on request |
| Material Certification | MTC can be provided |
| Certification | EN 10204 3.1 / 3.2 can be arranged where required |
| Packaging | Moisture-protected, labeled and export-worthy packaging |
| Customization | Electrode diameter, length, packaging and documentation options available |
| Applications | Offshore, oil & gas, marine, desalination, chemical, petrochemical, power and water treatment |
Who supplies Super Duplex 2507 Welding Electrodes?
METALX NICKEL & ALLOYS supplies Super Duplex 2507 Welding Electrodes for domestic and international industrial applications.
How are the electrodes packaged?
They can be supplied in moisture-protected and clearly labeled packaging suitable for storage and transportation.
Is third-party inspection available?
Yes. Third-party inspection can be coordinated when required by the customer or project specification.
Is EN 10204 3.1 certification available?
Yes. EN 10204 3.1 / 3.2 certification can be arranged according to project requirements
Can MTC be supplied with the electrodes?
Yes. Mill Test Certificates can be provided where specified.
Are they suitable for desalination plants?
Yes. Their high resistance to chloride and seawater corrosion makes them suitable for selected desalination applications.