Incoloy Filler Wire
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- Incoloy Filler Wire
| Parameter | Details |
|---|---|
| Product Name | Incoloy Filler Wire |
| Product Type | Nickel-Based Bare Filler Metal |
| Alloy Family | Nickel-Iron-Chromium Alloys |
| AWS Standard | AWS A5.14 / A5.14M |
| ASME Standard | ASME SFA 5.14 |
| Welding Processes | GTAW / TIG, GMAW / MIG |
| Common Filler Grades | ERNiCr-3, ERNiCrMo-3, ERNiFeCr-2 |
| Supply Form | Spool, Coil & Straight Rod |
| Surface | Bright / Clean / Smooth |
| Base Materials | Incoloy alloys and compatible nickel alloys |
| Welding Positions | All positions subject to WPS |
| Polarity | Process dependent |
| Application | Joining, repair, overlay and dissimilar welding |
| Heat Resistance | Suitable grades available for elevated-temperature service |
| Corrosion Resistance | Good to excellent, depending on grade |
| Certification | MTC / Certificate of Conformance |
| Traceability | Heat / batch identification available |
Common Incoloy Filler Wire Grades
| Incoloy Base Alloy | Typical Filler Classification | Application |
|---|---|---|
| Incoloy 800 | ERNiCr-3 / application-specific | High-temperature fabrication |
| Incoloy 800H | ERNiCr-3 / alloy-specific | Elevated-temperature components |
| Incoloy 800HT | ERNiCr-3 / alloy-specific | High-temperature process equipment |
| Incoloy 825 | ERNiCrMo-3 | Corrosion-resistant welding |
| Incoloy 925 | Alloy-specific Ni-based filler | High-strength corrosion service |
| Dissimilar Incoloy Joints | ERNiCr-3 or suitable grade | Nickel alloy to stainless/steel |
Standard Wire & Rod Sizes
| Diameter | Inch Equivalent | Common Form |
|---|---|---|
| 0.8 mm | 0.030″ | Spool |
| 1.0 mm | 0.040″ | Spool |
| 1.2 mm | 0.047″ | Spool |
| 1.6 mm | 1/16″ | Spool / Rod |
| 2.0 mm | 5/64″ | Spool / Rod |
| 2.4 mm | 3/32″ | Rod / Spool |
| 3.2 mm | 1/8″ | Straight Rod |
| 4.0 mm | 5/32″ | Straight Rod |
Manufacturing & Quality Details
| Feature | Details |
|---|---|
| Manufacturing Process | Precision drawn nickel alloy wire |
| Drawing | Controlled multi-stage drawing |
| Surface Finish | Bright and clean |
| Diameter Control | Precision controlled |
| Roundness | Controlled for consistent feeding |
| Wire Condition | Smooth and uniform |
| Spool Supply | Available for MIG/GMAW applications |
| Rod Supply | Available for TIG/GTAW applications |
| Straight Length | Standard lengths as required |
| Surface Inspection | Checked for cracks, laps and surface imperfections |
| Dimensional Inspection | Diameter and length verification |
| Chemical Analysis | Heat/lot analysis as applicable |
| Certification | EN 10204 3.1 / MTC available on request |
| Traceability | Heat and batch traceability |
| Packaging | Protective moisture-resistant packaging |
| Custom Supply | Grade, diameter, length and packaging options available |
Why Should You Buy Incoloy Filler Wire from Metalx Nickel & Alloys?
- Experienced Alloy Supplier – METALX NICKEL & ALLOYS specializes in nickel alloys, welding consumables and high-temperature industrial materials.
- 20+ Years of Alloy Industry Experience – Extensive experience supports industrial and project-specific alloy procurement requirements.
- Incoloy Product Expertise – Strong knowledge of Incoloy grades and their high-temperature and corrosion-resistant applications.
- Multiple Incoloy Grades – 800, 800H, 800HT, 825, 901 and other applicable grades can be sourced.
- Grade-Specific Selection – Filler material can be coordinated according to the base alloy, service conditions and welding procedure.
- High-Temperature Alloy Support – Suitable grades can be sourced for furnace, heat-treatment, petrochemical and power applications.
- Corrosion-Resistant Grade Options – Incoloy 825 and other suitable grades can be supplied for demanding chemical environments.
- Multiple Diameter Options – Different filler wire diameters can be sourced according to welding requirements.
- Straight Rod Supply – Straight lengths can be supplied for TIG/GTAW applications.
- Spool & Coil Supply – Appropriate forms can be arranged for continuous and mechanized welding.
- AWS/ASME Specification Support – Products can be supplied according to applicable AWS A5.14 / ASME SFA-5.14 requirements.
- Controlled Chemical Composition – Chemistry can be verified according to the selected Incoloy grade.
- Clean Surface Quality – Filler wire is supplied with attention to surface cleanliness and contamination control.
- Material Traceability – Heat and batch details can be maintained for applicable orders.
- Mill Test Certificate – MTC can be provided according to customer and project requirements.
- EN 10204 Documentation – EN 10204 3.1 or 3.2 documentation can be arranged where specified.
- Chemical Testing – Chemical composition verification can be arranged for project-specific requirements.
- Mechanical Testing – Applicable mechanical testing can be coordinated according to specifications.
- Dimensional Inspection – Wire diameter and supplied length can be checked against purchase requirements.
- Visual Inspection – Surface condition can be inspected before dispatch.
- PMI Support – Positive Material Identification can be arranged where required.
- Third-Party Inspection – Independent inspection can be coordinated for qualifying projects.
- Customized Supply – Grade, diameter, length, spool configuration, quantity, testing and packaging can be customized subject to feasibility.
- Export-Quality Packaging – Protective packaging supports safe storage, handling and international transportation.
- Global Export Supply – Supply can be arranged for customers in the UAE, Saudi Arabia, Qatar, Oman, Africa, Singapore, Europe and other international markets.
- Competitive Pricing – Commercially competitive quotations can be offered for standard and project-specific requirements.
- Bulk Order Support – Suitable for industrial projects, plant maintenance and larger procurement requirements.
- Technical Assistance – Basic product and specification support can be provided according to customer requirements.
- Project Documentation Support – Quality and inspection documents can be coordinated according to project requirements.
- International Logistics Coordination – Shipment and export documentation support can be arranged for overseas orders.
- Reliable Supply Coordination – Repeat orders can be managed with attention to grade, dimensions, documentation and packaging consistency.
Key Features of Incoloy Filler Wire
- Incoloy Alloy Construction – Manufactured from nickel-iron-chromium based alloys for demanding high-temperature and corrosion-resistant welding applications.
- Multiple Grade Availability – Can be supplied in grades such as Incoloy 800, 800H, 800HT, 825, 901 and other applicable grades.
- Incoloy 800 Options – Suitable filler material can be selected for compatible Incoloy 800 components used in high-temperature applications.
- Incoloy 800H Options – Available for applications requiring higher-temperature creep and rupture performance.
- Incoloy 800HT Options – Suitable for compatible high-temperature components where enhanced elevated-temperature properties are specified.
- Incoloy 825 Options – Provides a corrosion-focused option for chemical and acid-service applications.
- Grade-Specific Chemistry – Each filler grade is supplied according to its applicable chemical composition and consumable specification.
- Nickel-Iron-Chromium Base – Provides a balanced alloy system for elevated-temperature strength and corrosion resistance.
- High-Temperature Performance – Selected Incoloy filler grades are designed for demanding elevated-temperature service.
- Oxidation Resistance – Chromium-containing compositions provide good resistance to oxidation under appropriate conditions.
- Carburization Resistance – Certain Incoloy grades are valued for resistance to carburizing environments at elevated temperatures.
- Nitridation Resistance – Selected grades provide useful resistance in nitriding environments.
- Creep Resistance – High-temperature grades can provide resistance to deformation during prolonged elevated-temperature service.
- Thermal Stability – Suitable grades maintain useful properties during extended exposure to elevated temperatures.
- Excellent Corrosion Resistance – Incoloy grades can provide strong resistance to various corrosive process environments.
- Acid-Service Capability – Incoloy 825 and other suitable grades can be selected for aggressive chemical and acid-handling applications.
- Chloride Resistance – Selected compositions provide strong resistance to chloride-containing environments.
- Pitting Resistance – Molybdenum-containing grades such as Incoloy 825 provide improved resistance to localized corrosion.
- Stress Corrosion Cracking Resistance – Appropriate Incoloy grades can provide good resistance to stress corrosion cracking under suitable service conditions.
- TIG/GTAW Compatibility – Widely used for controlled and precision TIG welding applications.
- MIG/GMAW Compatibility – Suitable wire forms can be supplied for continuous MIG welding where permitted by the applicable specification.
- Smooth Surface Finish – Clean, bright surfaces support consistent filler feeding and minimize contamination risks.
- Controlled Diameter – Precision-drawn wire provides dimensional consistency and controlled filler deposition.
- Straight Rod Availability – Can be supplied in straight lengths for manual TIG welding.
- Spool & Coil Options – Available in spool or coil configurations for suitable continuous and mechanized welding operations.
- Dissimilar Metal Welding – Selected Incoloy filler grades can be used for compatible dissimilar-metal joints according to qualified welding procedures.
- Heat Exchanger Applications – Suitable grades can be used for welding compatible heat exchanger components.
- Furnace Equipment Applications – High-temperature grades are suitable for compatible furnace components and thermal-processing equipment.
- Petrochemical Service – Applicable to selected petrochemical and refinery equipment operating at elevated temperatures.
- Chemical Processing Applications – Corrosion-resistant grades can be selected for aggressive chemical process equipment.
- Power Generation Applications – Suitable grades are used for selected high-temperature power-generation components.
- Controlled Manufacturing – Precision drawing and finishing processes support consistent filler-wire quality.
- Batch Traceability – Heat and batch identification can be maintained for applicable orders.
- Quality Inspection – Chemical, mechanical, dimensional and visual inspections can be arranged according to project requirements.
- Customized Supply – Grade, diameter, length, spool configuration, quantity, testing and packaging can be arranged subject to feasibility.
- Export-Ready Packaging – Protected packaging helps preserve wire quality during storage, handling and international transportation.
| Specification | Incoloy Filler Wire Details |
|---|---|
| Product Name | Incoloy Filler Wire |
| Material Grade | Incoloy Nickel-Iron-Chromium Alloy |
| Common Grades | Incoloy 800, 800H, 800HT, 825, 901 and other applicable grades |
| Common UNS Grades | N08800, N08810, N08811, N08825, N09901 and other grade-specific UNS numbers |
| Werkstoff | Grade-dependent; commonly 1.4876, 1.4958, 1.4959, 2.4858 and others |
| Material Type | Nickel-Iron-Chromium Based Alloy |
| Product Form | Welding Filler Wire / Filler Rod |
| Filler Classification | AWS A5.14 / ASME SFA-5.14, applicable classification |
| Welding Processes | TIG / GTAW, MIG / GMAW and other applicable processes |
| Wire Diameter | As per welding procedure, standard availability or customer requirement |
| Wire Length | Standard straight lengths or customized lengths |
| Supply Form | Straight Rods, Coils or Spools |
| Core Material | Incoloy Nickel-Iron-Chromium Alloy according to selected grade |
| Chemical Composition | According to selected Incoloy grade and applicable filler specification |
| Surface Condition | Clean, Bright, Smooth and Free from Oil, Grease and Contamination |
| Manufacturing | Precision Drawn / Controlled Manufacturing Process |
| Heat Treatment | As required by selected grade and welding procedure |
| Welding Position | As permitted by applicable filler classification |
| End Condition | Smooth Cut Ends for Straight Filler Rods |
| Testing | Chemical, Mechanical, Dimensional, Visual and Other Specified Tests |
| Documentation | MTC, Certificate of Conformity, Inspection Reports and other documents as required |
| Customization | Grade, diameter, length, spool size, quantity, testing and packaging |
| Packaging | Sealed, Moisture-Protected and Export-Ready Packaging |
| Applications | Petrochemical, Chemical Processing, Heat Treatment, Power Generation, Heat Exchangers, Furnace Equipment and High-Temperature Process Systems |
Is Incoloy Filler Wire available in straight rods?
Yes. Straight filler rods can be supplied for manual TIG and other applicable welding operations.
Can spool or coil supply be provided?
Yes. Spools and coils can be supplied for applicable MIG, mechanized and continuous welding applications.
Can customized dimensions be supplied?
Diameter, straight length, spool configuration and quantity can be customized subject to manufacturing feasibility.
Can a Mill Test Certificate be provided?
Yes. MTC and relevant quality documentation can be provided according to order and project requirements.
Can third-party inspection be arranged?
Yes. Third-party inspection can be coordinated when required by the customer or project specification.
Which industries use Incoloy Filler Wire?
It is used in petrochemical, chemical processing, power generation, heat treatment, furnace, heat exchanger and other high-temperature industrial applications.