MetalX Nickel Alloys

Nickel Alloy Welding Rods

ParameterDetails
Product NameNickel Alloy Welding Rods
Product TypeBare Nickel Alloy Filler Rod
AWS SpecificationAWS A5.14 / A5.14M
ASME SpecificationASME SFA 5.14
Common ClassificationsERNi-1, ERNiCu-7, ERNiCr-3, ERNiCrMo-3, ERNiCrMo-4
Welding ProcessGTAW / TIG
Alloy FamilyNickel & Nickel Alloys
FormStraight Filler Rods
Standard Length900–1000 mm approx.
SurfaceBright / clean / smooth
Welding PositionsAll positions subject to approved WPS
PolarityDCEN for GTAW
Base MaterialsNickel alloys, nickel-clad steels and compatible alloys
ApplicationJoining, repair, overlay and dissimilar welding
CertificationMTC / Certificate of Conformance
TraceabilityHeat / batch traceability available

 

Available Nickel Alloy Rod Grades

Welding Rod GradeAWS ClassificationTypical Use
Nickel 200 / 201 RodERNi-1Pure nickel welding
Monel 400 RodERNiCu-7Nickel-copper alloy welding
Inconel 600 RodERNiCr-3Nickel-chromium and dissimilar joints
Inconel 625 RodERNiCrMo-3Corrosion and elevated-temperature service
Hastelloy C276 RodERNiCrMo-4Severe chemical corrosion environments
Inconel 718 RodERNiFeCr-2High-strength nickel alloy applications
Nickel Alloy 82 RodERNiCr-3Dissimilar nickel/stainless joints
Nickel Alloy 60 RodAlloy-specificNickel alloy fabrication and repair

 

Standard Rod Sizes

DiameterInch EquivalentTypical Application
1.6 mm1/16″Thin sheet / precision TIG
2.0 mm5/64″Light fabrication
2.4 mm3/32″General TIG welding
3.2 mm1/8″Medium-section components
4.0 mm5/32″Heavy-section welding
4.8 mm3/16″Higher deposition requirements

 

Manufacturing & Quality Details

FeatureDetails
Manufacturing MethodPrecision drawn nickel alloy
Rod ConditionStraight and uniform
Surface FinishBright metallic finish
Diameter ControlPrecision controlled
StraightnessControlled for consistent manual feeding
Surface QualityFree from harmful contamination and visible defects
Chemical AnalysisHeat/lot chemical verification
Dimensional InspectionDiameter and length checked
WeldabilityControlled through manufacturing QA
CertificationEN 10204 3.1 / MTC on request
TraceabilityHeat and batch identification
PackagingProtective tubes / sealed packs
Grade IdentificationAlloy and AWS classification marked
Custom SupplyDiameter, length and packaging options available
Why Should You Buy Nickel Alloy Welding Rods from Metalx Nickel & Alloys?
  • Experienced Alloy Supplier – METALX NICKEL & ALLOYS specializes in nickel alloys, welding consumables and corrosion-resistant industrial materials.
  • 20+ Years of Alloy Industry Experience – Extensive experience supports industrial and project-specific alloy procurement.
  • Wide Nickel Alloy Range – Multiple nickel-based grades can be sourced for different welding requirements.
  • Multiple Grade Options – Nickel, Monel, Inconel and Hastelloy filler rods can be supplied according to application.
  • Grade-Specific Selection – Rods can be coordinated according to the base metal and service environment.
  • Multiple Diameter Options – Different filler rod diameters can be sourced according to welding procedures.
  • Standard Straight Lengths – Suitable straight lengths are available for manual TIG welding.
  • Customized Dimensions – Diameter and length requirements can be considered subject to feasibility.
  • AWS/ASME Specification Support – Products can be supplied according to applicable AWS A5.14 / ASME SFA-5.14 requirements.
  • Controlled Chemical Composition – Chemistry can be verified according to the selected alloy specification.
  • Clean Surface Quality – Rods are supplied with attention to surface cleanliness and contamination control.
  • Material Traceability – Heat and batch details can be maintained for applicable orders.
  • Mill Test Certificate – MTC can be provided according to customer and project requirements.
  • EN 10204 Documentation – EN 10204 3.1 or 3.2 documentation can be arranged where specified.
  • Chemical Testing – Chemical composition verification can be arranged for project-specific requirements.
  • Mechanical Testing – Applicable mechanical testing can be coordinated according to specifications.
  • Dimensional Inspection – Rod diameter and length can be checked against purchase requirements.
  • Visual Inspection – Surface condition and general product quality can be inspected before dispatch.
  • PMI Support – Positive Material Identification can be arranged where required.
  • Third-Party Inspection – Independent inspection can be coordinated for qualifying projects.
  • Customized Supply – Grade, diameter, length, quantity, testing and packaging can be customized subject to feasibility.
  • Export-Quality Packaging – Protective packaging supports safe storage and international transportation.
  • Global Export Supply – Supply can be arranged for customers in the UAE, Saudi Arabia, Qatar, Oman, Africa, Singapore, Europe and other international markets.
  • Competitive Pricing – Commercially competitive quotations can be offered for standard and project-specific requirements.
  • Bulk Order Support – Suitable for industrial fabrication, maintenance and larger procurement requirements.
  • Technical Assistance – Basic support can be provided for product identification and specification requirements.
  • Project Documentation Support – Quality and inspection documents can be coordinated according to customer requirements.
  • International Logistics Coordination – Shipment and export documentation support can be arranged for overseas orders.
  • Reliable Supply Coordination – Repeat orders can be managed with attention to grade, dimensions, documentation and packaging consistency.

Key Features of Nickel Alloy Welding Rods

  • Nickel-Based Construction – Manufactured from high-performance nickel alloy compositions for demanding welding and fabrication applications.
  • Wide Grade Selection – Available in multiple nickel alloy families to suit different base metals and service environments.
  • Nickel 200 Welding Rods – Suitable for compatible commercially pure nickel applications requiring strong caustic and reducing-media resistance.
  • Nickel 201 Welding Rods – Low-carbon nickel option for applications where Nickel 201 is specified, including selected elevated-temperature services.
  • Monel 400 Welding Rods – Suitable for nickel-copper alloy applications involving marine, seawater and chemical environments.
  • Inconel Welding Rods – Selected Inconel grades can provide excellent high-temperature and oxidation-resistant weld performance.
  • Hastelloy Welding Rods – Grades such as C276 and C22 are available for highly corrosive chemical-service applications.
  • Grade-Matched Filler Material – Rods can be selected according to the base material, welding process and qualified welding procedure.
  • Excellent Corrosion Resistance – Many nickel alloys provide exceptional resistance to aggressive chemical environments.
  • High-Temperature Performance – Selected nickel alloy rods retain useful mechanical and corrosion-resistant properties at elevated temperatures.
  • Pitting Resistance – High-alloy nickel grades can provide strong resistance to localized pitting corrosion.
  • Crevice Corrosion Resistance – Suitable grades offer excellent resistance to corrosion in crevices and restricted areas.
  • Chloride Resistance – Certain nickel alloy rods are well suited to chloride-containing service conditions.
  • Stress Corrosion Cracking Resistance – Selected grades offer strong resistance to stress corrosion cracking in suitable environments.
  • Chemical Compatibility – Different alloy compositions allow selection for specific acids, alkalis and process chemicals.
  • Marine Service Suitability – Nickel-copper and other nickel alloys can be selected for marine and seawater applications.
  • Good Weldability – Properly selected filler rods support reliable weld deposition when used with qualified procedures.
  • TIG/GTAW Compatibility – Widely used for controlled TIG welding and precision fabrication.
  • Clean Surface Finish – Bright, clean surfaces help minimize contamination during welding.
  • Smooth Rod Surface – Consistent surface quality supports easy handling and controlled filler addition.
  • Controlled Diameter – Precision-drawn rods provide consistent dimensions and predictable filler deposition.
  • Straight Rod Supply – Convenient for manual TIG welding, fabrication and repair operations.
  • Dissimilar Metal Welding – Selected nickel alloy rods can be used for compatible dissimilar-metal joints according to qualified welding procedures.
  • Chemical Processing Applications – Suitable for welding tanks, vessels, piping and equipment exposed to corrosive process media.
  • Oil & Gas Applications – Applicable to selected oil and gas equipment requiring corrosion or high-temperature resistance.
  • Petrochemical Service – Suitable for compatible refinery and petrochemical fabrication and repair work.
  • Marine & Offshore Equipment – Selected grades provide strong performance in seawater and chloride-rich environments.
  • Desalination Applications – Appropriate nickel alloy grades can be used in selected seawater and saline-process equipment.
  • Heat Exchanger Welding – Suitable for compatible heat exchanger tubes, components and process equipment.
  • Pollution Control Equipment – High-corrosion-resistant grades can be selected for scrubbers, FGD systems and related equipment.
  • Power Generation Applications – High-temperature nickel alloy rods are suitable for selected power-industry components.
  • Chemical Storage Equipment – Applicable to compatible tanks, vessels and chemical-transfer systems.
  • Process Piping Compatibility – Suitable grades can be used for welding compatible nickel alloy piping systems.
  • Controlled Chemical Composition – Chemistry is maintained according to the selected alloy and applicable filler specification.
  • Batch Traceability – Heat and batch identification can be maintained for applicable orders.
  • Inspection Support – Chemical, mechanical, dimensional and visual inspections can be arranged according to project requirements.
  • Customized Supply – Grade, diameter, length, quantity, testing and packaging can be arranged according to customer requirements.
  • Export-Ready Packaging – Protected packaging helps maintain rod condition during storage, handling and transportation.
SpecificationNickel Alloy Welding Rods Details
Product NameNickel Alloy Welding Rods
Material GradeNickel-Based Welding Alloy
Common GradesNickel 200, Nickel 201, Monel 400, Inconel 600, Inconel 625, Hastelloy C276, Hastelloy C22 and other applicable grades
Common UNS GradesN02200, N02201, N04400, N06600, N06625, N10276, N06022 and other grade-specific UNS numbers
Material TypeNickel-Based Corrosion & Heat-Resistant Alloy
Product FormWelding Rod / Filler Rod
Filler ClassificationAWS A5.14 / ASME SFA-5.14, applicable classification
Welding ProcessTIG / GTAW and other applicable welding processes
Rod DiameterAs per welding procedure, standard availability or customer requirement
Rod LengthStandard straight lengths or customized lengths
Supply FormStraight Rods
Core MaterialNickel-Based Alloy according to selected grade
Chemical CompositionAccording to selected alloy and applicable filler specification
Surface ConditionClean, Bright, Smooth and Free from Oil, Grease and Contamination
ManufacturingPrecision Drawn / Controlled Manufacturing Process
Heat TreatmentAs required by selected grade and welding procedure
Welding PositionAs permitted by the applicable filler classification
End ConditionSmooth Cut Ends
TestingChemical, Mechanical, Dimensional, Visual and Other Specified Tests
DocumentationMTC, Certificate of Conformity, Inspection Reports and other documents as required
CustomizationGrade, diameter, length, quantity, testing and packaging
PackagingSealed, Protected and Export-Ready Packaging
ApplicationsChemical Processing, Marine, Oil & Gas, Petrochemical, Power, Desalination, Heat Exchangers and Corrosive Process Equipment

 

What are Nickel Alloy Welding Rods?

Nickel Alloy Welding Rods are nickel-based filler metals used for TIG welding, fabrication and repair of nickel alloys and compatible materials.

Common options include Nickel 200, Nickel 201, Monel 400, Inconel 600, Inconel 625, Hastelloy C276, Hastelloy C22 and other applicable grades.

Selection depends on the base material, welding process, operating temperature, corrosion environment and qualified welding procedure.

Applicable rods are commonly supplied according to AWS A5.14 / ASME SFA-5.14, with the exact classification depending on the selected alloy.

Yes. They are widely used for TIG/GTAW welding applications.

Selected nickel alloy rods can be used for compatible dissimilar-metal joints, provided the filler is approved by the applicable welding procedure.

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