MetalX Nickel Alloys

Nickel Alloy Filler Wire

ParameterDetails
Product NameNickel Alloy Filler Wire
Product TypeNickel-Based Bare Filler Metal
AWS StandardAWS A5.14 / A5.14M
ASME StandardASME SFA 5.14
Common ClassificationERNi-1 / ERNiCu-7 / ERNiCr-3 / ERNiCrMo-3 / ERNiCrMo-4
Welding ProcessesGTAW / TIG, GMAW / MIG
Alloy FamilyNickel & Nickel Alloys
Supply FormSpool, Coil or Straight Rod
Base MaterialsNickel alloys, nickel-clad steels and compatible metals
PolarityProcess-dependent
SurfaceBright / clean / smooth
Welding PositionsAll positions subject to WPS
Application TypeJoining, repair, overlay and dissimilar-metal welding
CertificationMTC / Certificate of Conformance
TraceabilityHeat / batch traceability available

 

Common Nickel Alloy Grades

Filler Wire GradeAWS ClassificationTypical Base Alloy / Application
Nickel 200/201 FillerERNi-1Commercially pure nickel
Monel 400 FillerERNiCu-7Nickel-copper alloy
Inconel 600 FillerERNiCr-3Ni-Cr alloys and dissimilar joints
Inconel 625 FillerERNiCrMo-3Corrosion and high-temperature service
Hastelloy C276 FillerERNiCrMo-4Highly corrosive chemical environments
Inconel 718 FillerERNiFeCr-2High-strength nickel alloy applications
Nickel Alloy 82ERNiCr-3Nickel/stainless steel dissimilar welding
Nickel Alloy 60ERNi-1 / grade dependentNickel fabrication and repair

 

Standard Wire Sizes

DiameterApprox. Inch SizeCommon Supply
0.8 mm0.030″Spool
1.0 mm0.040″Spool
1.2 mm0.047″Spool
1.6 mm1/16″Spool / Rod
2.0 mm5/64″Spool / Rod
2.4 mm3/32″Rod / Spool
3.2 mm1/8″Straight Rod
4.0 mm5/32″Straight Rod

 

Manufacturing & Quality Details

FeatureDetails
Manufacturing ProcessPrecision drawn nickel alloy wire
DrawingControlled multi-stage drawing
Surface FinishBright and clean
Dimensional AccuracyControlled diameter and roundness
Wire ConditionSmooth and uniform
Spool OptionsStandard industrial spool configurations
Rod LengthStandard straight lengths
Surface QualityChecked for cracks, laps and harmful defects
Chemical AnalysisHeat/lot verification as applicable
Dimensional InspectionDiameter and length inspection
Weldability CheckManufacturer quality control
CertificationEN 10204 3.1 / MTC on request
TraceabilityHeat and batch identification
PackagingProtective moisture-resistant packaging
Custom SupplyAlloy, diameter, length and packaging as required

 

Why Should You Buy Nickel Alloy Filler Wire from Metalx Nickel & Alloys?
  • Experienced Alloy Supplier – METALX NICKEL & ALLOYS specializes in nickel alloys, welding consumables and corrosion-resistant industrial materials.
  • 20+ Years of Alloy Industry Experience – Extensive experience supports industrial and project-based alloy procurement requirements.
  • Wide Nickel Alloy Range – Multiple nickel-based grades can be sourced for different welding applications.
  • Grade-Specific Expertise – Nickel 200, Nickel 201, Monel, Inconel, Hastelloy and other applicable alloy families can be supplied.
  • Base-Metal Matching – Filler selection can be coordinated according to the base alloy and welding application.
  • Multiple Diameter Options – Different filler wire diameters can be sourced according to welding requirements.
  • Straight Rod Supply – Straight lengths can be supplied for TIG/GTAW applications.
  • Spool & Coil Supply – Appropriate supply forms can be arranged for continuous and mechanized welding.
  • AWS/ASME Specification Support – Products can be supplied according to applicable AWS A5.14 / ASME SFA-5.14 requirements.
  • Controlled Chemical Composition – Chemistry can be verified according to the selected nickel alloy specification.
  • Clean Surface Quality – Filler wire is supplied with attention to cleanliness and protection against contamination.
  • Material Traceability – Heat and batch information can be maintained for applicable orders.
  • Mill Test Certificate – MTC can be provided according to customer and project requirements.
  • EN 10204 Documentation – EN 10204 3.1 or 3.2 documentation can be arranged where specified.
  • Chemical Testing – Chemical composition verification can be arranged for project-specific orders.
  • Mechanical Testing – Applicable mechanical testing can be coordinated according to specification.
  • Dimensional Inspection – Wire diameter and supplied length can be checked against purchase requirements.
  • Visual Inspection – Surface condition can be inspected before dispatch.
  • PMI Support – Positive Material Identification can be arranged where required.
  • Third-Party Inspection – Independent inspection can be coordinated for qualifying projects.
  • Customized Supply – Grade, diameter, length, spool configuration, quantity, testing and packaging can be customized subject to feasibility.
  • Export-Quality Packaging – Protective packaging supports safe storage, handling and international transportation.
  • Global Export Supply – Supply can be arranged for customers in the UAE, Saudi Arabia, Qatar, Oman, Africa, Singapore, Europe and other international markets.
  • Competitive Pricing – Commercially competitive quotations can be offered for standard and project-specific requirements.
  • Bulk Order Support – Suitable for industrial projects, maintenance requirements and larger procurement orders.
  • Technical Assistance – Basic support can be provided for product identification and specification requirements.
  • Project Documentation Support – Quality and inspection documents can be coordinated according to customer requirements.
  • International Logistics Coordination – Shipment and export documentation support can be arranged for overseas orders.
  • Reliable Supply Coordination – Repeat orders can be managed with attention to grade, dimensions, documentation and packaging consistency.
 

Key Features of Nickel Alloy Filler Wire

  • Nickel-Based Alloy Construction – Manufactured from high-performance nickel alloy compositions for demanding welding applications.
  • Wide Grade Availability – Can be supplied in different nickel alloy grades according to the base material and service environment.
  • Nickel 200 Options – Suitable for applications requiring commercially pure nickel and strong resistance to caustic and reducing environments.
  • Nickel 201 Options – Available for low-carbon commercially pure nickel applications, including selected elevated-temperature services.
  • Monel 400 Options – Suitable for nickel-copper alloy welding applications involving marine, seawater and chemical service.
  • Inconel Grade Options – Compatible filler grades can be supplied for selected high-temperature and corrosion-resistant nickel alloy applications.
  • Hastelloy Options – Grades such as C276 and C22 can be sourced for highly corrosive chemical environments.
  • Grade-Matched Filler Selection – Filler wire can be selected according to the base material and qualified welding procedure.
  • Excellent Corrosion Resistance – Nickel alloys provide strong resistance to a broad range of corrosive environments, depending on grade.
  • High-Temperature Capability – Selected nickel alloy filler metals are suitable for demanding elevated-temperature applications.
  • Pitting Resistance – Appropriate grades offer strong resistance to localized pitting corrosion.
  • Crevice Corrosion Resistance – High-alloy nickel fillers can provide excellent performance in demanding crevice-corrosion environments.
  • Chloride Environment Performance – Selected grades are suitable for chloride-containing service conditions.
  • Stress Corrosion Cracking Resistance – Many nickel alloys are selected for their resistance to stress corrosion cracking in suitable environments.
  • Chemical Processing Suitability – Excellent choice for welding equipment exposed to aggressive chemical media.
  • Marine Service Compatibility – Selected nickel alloy fillers provide strong performance in seawater and marine environments.
  • Controlled Chemical Composition – Filler chemistry is maintained according to the selected grade and applicable specification.
  • Clean Surface Condition – Bright and clean surfaces help reduce contamination during welding.
  • Smooth Wire Finish – Supports consistent feeding during TIG and MIG welding operations.
  • Controlled Diameter – Precision manufacturing provides consistent dimensions and controlled filler deposition.
  • TIG/GTAW Compatibility – Suitable nickel alloy filler wires are widely used for precision TIG welding.
  • MIG/GMAW Compatibility – Applicable grades can be supplied in wire forms suitable for continuous MIG welding.
  • Straight Rod Availability – Straight filler rods can be supplied for manual TIG and fabrication applications.
  • Spool & Coil Supply – Available in appropriate spool or coil configurations for mechanized welding.
  • Dissimilar Metal Welding – Selected nickel alloy fillers can be used for compatible dissimilar-metal joints according to qualified procedures.
  • Heat Exchanger Applications – Suitable grades can be used for compatible heat exchanger fabrication and repair.
  • Oil & Gas Applications – Applicable to selected oil and gas processing components exposed to corrosion or elevated temperatures.
  • Petrochemical Service – Suitable for corrosion-resistant welding in selected refinery and petrochemical equipment.
  • Power Industry Use – Certain nickel alloy filler metals are suitable for high-temperature and corrosion-resistant power-generation components.
  • Desalination Applications – Selected grades can be used in seawater and saline-process equipment.
  • Pollution Control Equipment – High-alloy nickel fillers can be selected for scrubbers, FGD systems and other corrosive pollution-control equipment.
  • Chemical Storage & Transfer – Suitable for compatible tanks, vessels, piping and chemical transfer systems.
  • Process Piping Compatibility – Can be used for welding compatible nickel alloy piping and associated components.
  • Precision Manufacturing – Controlled drawing and finishing processes support consistent filler-wire quality.
  • Batch Traceability – Heat and batch identification can be maintained for applicable orders.
  • Inspection Support – Chemical, mechanical, dimensional and visual inspections can be arranged according to project requirements.
  • Customized Supply – Grade, diameter, length, spool configuration and quantity can be arranged according to customer requirements.
  • Export-Ready Packaging – Protective packaging helps maintain wire quality during storage, handling and transportation.
SpecificationNickel Alloy Filler Wire Details
Product NameNickel Alloy Filler Wire
Material GradeNickel Alloy / Nickel-Based Welding Alloy
Common GradesNickel 200, Nickel 201, Monel 400, Inconel 600, Inconel 625, Hastelloy C276 and other applicable grades
Common UNS GradesN02200, N02201, N04400, N06600, N06625, N10276 and other grade-specific UNS numbers
Material TypeNickel-Based Alloy
Product FormWelding Filler Wire / Filler Rod
Filler ClassificationAWS A5.14 / ASME SFA-5.14, applicable classification
Welding ProcessesTIG / GTAW, MIG / GMAW and other applicable processes
Wire DiameterAs per welding procedure, standard availability or customer requirement
Wire LengthStandard straight lengths or customized lengths
Supply FormStraight Rods, Coils or Spools
Core MaterialNickel-Based Alloy according to selected grade
Chemical CompositionAccording to selected nickel alloy grade and applicable consumable specification
Surface ConditionClean, Bright, Smooth and Free from Oil, Grease and Contamination
ManufacturingPrecision Drawn / Controlled Manufacturing Process
Heat TreatmentAs required by selected grade and welding procedure
Welding PositionAs permitted by the applicable filler classification
End ConditionSmooth Cut Ends for Straight Filler Rods
TestingChemical, Mechanical, Dimensional, Visual and Other Specified Tests
DocumentationMTC, Certificate of Conformity, Inspection Reports and other documents as required
CustomizationGrade, diameter, length, spool size, quantity, testing and packaging
PackagingSealed, Moisture-Protected and Export-Ready Packaging
ApplicationsChemical Processing, Marine, Oil & Gas, Petrochemical, Power, Desalination, Heat Exchangers and Corrosive Process Equipment

 

What is Nickel Alloy Filler Wire?

Nickel Alloy Filler Wire is a welding consumable used to join nickel-based alloys and compatible metals in corrosion-resistant and high-temperature applications.

Common grades include Nickel 200, Nickel 201, Monel 400, Inconel 600, Inconel 625, Hastelloy C276 and other applicable grades.

Selection depends on the base metal, welding process, service environment, corrosion requirements and qualified welding procedure.

Applicable filler wires are commonly supplied according to AWS A5.14 / ASME SFA-5.14, with the exact classification depending on the selected alloy.

Yes. Nickel alloy filler wires are widely used for TIG/GTAW welding applications.

Yes. Suitable nickel alloy wires can be supplied for MIG/GMAW applications where permitted by the applicable consumable classification and welding procedure.

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