Incoloy 825 Cap
| Specification Incoloy 825 Cap Details | |
|---|---|
| Product Name | Incoloy 825 Cap |
| Material Grade | Incoloy 825 / Alloy 825 |
| UNS Designation | UNS N08825 |
| Werkstoff Number | W.Nr. 2.4858 |
| Material Type | Nickel-Iron-Chromium-Molybdenum-Copper-Titanium Alloy |
| Chemical Composition | Nickel 38–46%, Chromium 19.5–23.5%, Molybdenum 2.5–3.5%, Copper 1.5–3.0%, Titanium 0.6–1.2%, Iron Balance, Carbon 0.05% max |
| Manufacturing Type | Seamless / Welded / Hot Formed / Cold Formed |
| Fitting Standard | ASTM B366 / ASME SB366 |
| Dimensional Standard | ASME B16.9 |
| Cap Type | Butt Weld End Cap / Seamless Cap |
| Size | NPS 1/2 to NPS 48 or as required |
| Outside Diameter | As per ASME B16.9 / Customer Requirement |
| Wall Thickness | SCH 5S, 10S, 10, 40S, 40, 80S, 80, 100, 120, 140, 160, XXS or as required |
| Height | As per ASME B16.9 / Customer Requirement |
| End Type | Beveled End / Plain End / Customized |
| Surface Finish | Mill Finish / Pickled / Annealed / Polished / Customized |
| Heat Treatment | Solution Annealed / Stabilized as applicable |
| MTC | EN 10204 3.1 / 3.2 |
| Testing | Chemical, Mechanical, Dimensional, Visual, Hydrostatic, PMI and NDT as specified |
| Tensile Strength | Minimum approximately 586 MPa |
| Yield Strength | Minimum approximately 241 MPa |
| Elongation | Minimum approximately 30% |
| Density | Approximately 8.14 g/cm³ |
| Melting Range | Approximately 1385–1400°C |
| Corrosion Resistance | Excellent resistance to general corrosion, pitting, crevice corrosion and stress-corrosion cracking |
| Acid Resistance | Excellent resistance to sulfuric acid, phosphoric acid and many acidic environments |
| Chloride Resistance | Excellent resistance to chloride-ion stress-corrosion cracking |
| High-Temperature Resistance | Good resistance to oxidation and corrosive environments at elevated temperatures |
| Welding | Good weldability using suitable Incoloy 825-compatible welding procedures |
| Filler Metal | ERNiCrMo-3 / ERNiFeCr-1 |
| Welding Electrode | ENiCrMo-3 |
| Available Form | Seamless Cap / Welded Cap / Custom Cap |
| Customization | Size, Schedule, Height, End Preparation, Finish, Heat Treatment, Testing and Documentation |
| Origin | European / American / Japanese / Korean and other approved origins |
| Export Supply | Worldwide Export Supply |
| Exporter Support | Technical specification, inspection, certification, export packing and international shipment coordination |
| Applications | Chemical Processing, Acid Production, Petrochemical, Oil & Gas, Marine, Pollution Control, Nuclear Fuel Reprocessing, Heat Exchangers and Process Industries |
Incoloy 825 Cap – Standard Dimensions
| NPS | Outside Diameter (mm) | Outside Diameter (in.) | Typical Schedule Range |
|---|---|---|---|
| 1/2″ | 21.34 | 0.840 | SCH 5S–XXS |
| 3/4″ | 26.67 | 1.050 | SCH 5S–XXS |
| 1″ | 33.40 | 1.315 | SCH 5S–XXS |
| 1-1/4″ | 42.16 | 1.660 | SCH 5S–XXS |
| 1-1/2″ | 48.26 | 1.900 | SCH 5S–XXS |
| 2″ | 60.33 | 2.375 | SCH 5S–XXS |
| 2-1/2″ | 73.03 | 2.875 | SCH 5S–XXS |
| 3″ | 88.90 | 3.500 | SCH 5S–XXS |
| 4″ | 114.30 | 4.500 | SCH 5S–XXS |
| 5″ | 141.30 | 5.563 | SCH 5S–XXS |
| 6″ | 168.28 | 6.625 | SCH 5S–XXS |
| 8″ | 219.08 | 8.625 | SCH 5S–XXS |
| 10″ | 273.05 | 10.750 | SCH 5S–XXS |
| 12″ | 323.85 | 12.750 | SCH 5S–XXS |
| 14″ | 355.60 | 14.000 | SCH 5S–XXS |
| 16″ | 406.40 | 16.000 | SCH 5S–XXS |
| 18″ | 457.20 | 18.000 | SCH 5S–XXS |
| 20″ | 508.00 | 20.000 | SCH 5S–XXS |
| 24″ | 609.60 | 24.000 | SCH 5S–XXS |
| 30″ | 762.00 | 30.000 | As Required |
| 36″ | 914.40 | 36.000 | As Required |
| 42″ | 1066.80 | 42.000 | As Required |
| 48″ | 1219.20 | 48.000 | As Required |
Incoloy 825 Cap – Height & Dimension Chart
| NPS | Outside Diameter (mm) | Approx. Cap Height (mm) | End Type |
|---|---|---|---|
| 1/2″ | 21.34 | 25.4 | Beveled / Plain |
| 3/4″ | 26.67 | 25.4 | Beveled / Plain |
| 1″ | 33.40 | 38.1 | Beveled / Plain |
| 1-1/4″ | 42.16 | 38.1 | Beveled / Plain |
| 1-1/2″ | 48.26 | 38.1 | Beveled / Plain |
| 2″ | 60.33 | 38.1 | Beveled / Plain |
| 2-1/2″ | 73.03 | 50.8 | Beveled / Plain |
| 3″ | 88.90 | 50.8 | Beveled / Plain |
| 4″ | 114.30 | 63.5 | Beveled / Plain |
| 5″ | 141.30 | 76.2 | Beveled / Plain |
| 6″ | 168.28 | 88.9 | Beveled / Plain |
| 8″ | 219.08 | 101.6 | Beveled / Plain |
| 10″ | 273.05 | 127.0 | Beveled / Plain |
| 12″ | 323.85 | 152.4 | Beveled / Plain |
| 14″ | 355.60 | 152.4 | Beveled / Plain |
| 16″ | 406.40 | 177.8 | Beveled / Plain |
| 18″ | 457.20 | 203.2 | Beveled / Plain |
| 20″ | 508.00 | 228.6 | Beveled / Plain |
| 24″ | 609.60 | 266.7 | Beveled / Plain |
Incoloy 825 Cap – Size & Type Chart
| Size Range | Cap Type | Available Finish | Supply Condition | End Connection |
|---|---|---|---|---|
| 1/2″–2″ | Seamless / Welded | Bright / Pickled / Polished | Solution Annealed / Age Hardened | Butt Weld |
| 2-1/2″–4″ | Seamless / Welded | Mill / Pickled / Polished | Solution Annealed / Age Hardened | Butt Weld |
| 5″–8″ | Seamless / Welded | Mill / Pickled / Machined | Solution Annealed / Age Hardened | Butt Weld |
| 10″–12″ | Welded / Formed | Mill / Pickled / Machined | Solution Annealed / Age Hardened | Butt Weld |
| 14″–18″ | Welded / Formed | Mill / Machined | Solution Annealed / Age Hardened | Butt Weld |
| 20″–24″ | Welded / Formed | Mill / Machined | Solution Annealed / Age Hardened | Butt Weld |
| 30″–36″ | Welded / Custom Formed | Mill / Machined | Solution Annealed / Age Hardened | Butt Weld |
| 42″–48″ | Welded / Custom Formed | Mill / Machined | Solution Annealed / Age Hardened | Butt Weld |
Why Should You Buy Incoloy 825 Caps from Metalx Nickel & Alloys?
- Experienced Incoloy 825 Cap Supplier & Exporter serving international buyers, distributors, EPC contractors, stockholders and industrial end users.
- 20+ Years of Nickel Alloy Industry Experience in supplying corrosion-resistant and high-performance alloy products to customers across the UAE, Saudi Arabia, Africa and other global markets.
- Specialized Incoloy 825 Exporter offering Incoloy 825 / Alloy 825 / UNS N08825 Caps for demanding corrosion-resistant applications.
- Global Sourcing Network with access to reputed nickel alloy mills, manufacturers and approved stockholders across Europe, USA, Japan and other major supply markets.
- Wide Nickel Alloy Fittings Range including Incoloy 800, Incoloy 800H, Incoloy 800HT, Incoloy 825, Inconel, Monel and Hastelloy fittings.
- Ready Stock Availability for selected Incoloy 825 Cap sizes, subject to current stock and availability.
- Custom Incoloy 825 Cap Supply according to customer drawings, size, schedule, wall thickness and project specifications.
- Multiple Size & Schedule Options for standard and specialized piping requirements.
- ASTM / ASME Specification Supply according to applicable requirements, including ASTM B366 / ASME SB366, where applicable.
- ASME B16.9 Dimensional Compliance can be supplied where applicable to the fitting configuration.
- MTC with Quotation – Material Test Certificates and relevant technical documentation can be provided with export quotations and orders.
- EN 10204 3.1 / 3.2 Certification available according to the purchase order, project specification and inspection requirements.
- Third-Party Inspection Support can be coordinated through approved inspection agencies for international export orders.
- Chemical, Mechanical & Dimensional Testing can be arranged according to applicable standards and customer specifications.
- Visual & Hardness Testing Support can be arranged where required by the applicable specification or purchase order.
- Custom Surface Finish – Mill finish, pickled or other specified finishes can be supplied according to requirements.
- Export-Ready Packing designed to protect Incoloy 825 Caps during handling, storage and international transportation.
- Worldwide Incoloy 825 Cap Exporter serving buyers across the Middle East, Africa, Asia, Europe and other international markets.
- Competitive Export Pricing for bulk quantities, project orders, distributors, importers, traders and international stockholders.
- Incoloy 825 Cap Export Support for EPC contractors, engineering companies, chemical plants, oil & gas facilities, marine industries, pollution-control companies and specialized industrial buyers.
- Technical Support from Export Enquiry to Shipment covering grade, size, schedule, wall thickness, heat treatment, testing, certification and packing requirements.
- Material Traceability with appropriate identification, certification and quality documentation for export projects.
- Data Sheets & Technical Documentation can be supplied according to customer requirements and project specifications.
- Global Logistics Coordination for Incoloy 825 Cap shipments to the UAE, Saudi Arabia, Qatar, Oman, Africa, Singapore, Europe and other destinations.
Key Features of Incoloy 825 Cap
- Nickel-Iron-Chromium Alloy Construction – Manufactured from Incoloy 825 for demanding corrosion-resistant applications.
- Excellent General Corrosion Resistance – Suitable for many aggressive chemical and industrial environments.
- Strong Resistance to Acidic Environments – Performs well in selected sulfuric and phosphoric acid service conditions.
- Good Resistance to Pitting and Crevice Corrosion – Molybdenum and copper contribute to improved localized corrosion resistance.
- Resistance to Chloride Stress Corrosion Cracking – Provides good resistance under appropriate service conditions.
- Good Resistance to Intergranular Corrosion – Titanium stabilization supports resistance after suitable fabrication processes.
- Good Oxidation Resistance – Suitable for selected elevated-temperature environments.
- Reliable Butt-Weld Connection – Provides a permanent welded pipe-end closure.
- Effective Pipe-End Closure – Designed to close and terminate the end of a pipe or piping section.
- Wrought / Formed Construction – Manufactured according to applicable fitting requirements.
- Seamless & Welded Options – Configuration can be supplied according to size and specification.
- Wide Size Availability – Available in different nominal pipe sizes.
- Multiple Wall Thicknesses – Different schedules and customized thicknesses can be supplied.
- Solution-Annealed Options – Can be supplied in applicable heat-treated conditions.
- Good Fabrication Characteristics – Can be formed, welded and machined using appropriate industrial procedures.
- Chemical Processing Applications – Suitable for selected corrosive chemical process systems.
- Oil & Gas Applications – Can be considered for selected oil and gas process equipment.
- Marine Applications – Suitable for selected marine and seawater-related equipment.
- Heat Exchanger Applications – Can be used in selected heat-transfer equipment.
- Pollution Control Applications – Suitable for selected flue-gas and pollution-control systems.
- Acid Handling Applications – Can be considered for selected acid-processing equipment.
- Industrial Process Piping – Useful for piping exposed to aggressive process media.
- Custom Dimensions – Size and wall thickness can be supplied according to project requirements.
- Multiple Surface Options – Mill finish, pickled or other specified finishes can be supplied.
- Material Traceability – Material identification and relevant certificates can be supplied as required.
- Quality Testing Available – Chemical, mechanical, dimensional, visual and other specified inspections can be arranged.
- Export-Ready Material – Caps can be suitably packed for handling and international transportation.
- Global Incoloy 825 Cap Exporter – METALX NICKEL & ALLOYS supplies Incoloy 825 Caps to international buyers, distributors, traders, stockholders and industrial end users.
| Specification | Incoloy 825 Cap Details |
|---|---|
| Product Name | Incoloy 825 Cap |
| Material Grade | Incoloy 825 / Alloy 825 |
| UNS Designation | N08825 |
| Werkstoff Number | 2.4858 |
| Material Type | Nickel-Iron-Chromium-Molybdenum-Copper-Titanium Alloy |
| Material Standard | ASTM B366 / ASME SB366, where applicable |
| Dimensional Standard | ASME B16.9, where applicable |
| Cap Type | Butt Weld Pipe Cap |
| Configuration | Seamless / Welded, as applicable |
| Size | As per applicable standard or customer specification |
| Wall Thickness | Different schedules and customized thicknesses |
| End Connection | Butt Weld |
| Manufacturing | Wrought / Formed, as applicable |
| Surface Finish | Mill Finish, Pickled or customer-specified finish |
| Heat Treatment | Solution Annealed as applicable |
| End Preparation | Bevelled Ends for Butt Welding |
| Testing | Chemical, mechanical, dimensional, visual and other specified inspections |
| Documentation | MTC, inspection reports and relevant quality documents as required |
| Customization | Size, thickness, schedule, finish, testing and documentation |
| Packing | Export-worthy packing suitable for safe international transportation |
| Applications | Chemical Processing, Oil & Gas, Marine, Pollution Control, Acid Handling, Heat Exchangers, Nuclear and Industrial Process Systems |
Can Material Test Certificates be provided?
Yes. Material Test Certificates, inspection reports and relevant quality documents can be supplied according to customer and project requirements.
What testing can be provided?
Testing can include chemical analysis, mechanical testing, dimensional inspection, visual inspection, hydrostatic testing and other specified tests.
What is the UNS designation of Incoloy 825?
The UNS designation is N08825.
What is the Werkstoff Number of Incoloy 825?
The Werkstoff Number is 2.4858.
What type of alloy is Incoloy 825?
Incoloy 825 is a nickel-iron-chromium alloy containing molybdenum, copper and titanium, developed for strong corrosion resistance.
What material standard is commonly applicable to Incoloy 825 Caps?
ASTM B366 / ASME SB366 can be applicable to wrought nickel alloy fittings, subject to the exact product requirements.